{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/bs\/hdi-board-cam-production-method\/","title":{"rendered":"Metoda proizvodnje HDI plo\u010dice CAM"},"content":{"rendered":"

HDI plo\u010de<\/a> zadovoljavaju potrebe visokobitnih integrisanih kola i visokobitne interkonekcijske monta\u017ee. Oni guraju Proizvodnja PCB-a<\/a> na novi nivo. HDI je jedna od najaktuelnijih tema u proizvodnji \u0161tampanih plo\u010dica. Ljudi koji rade CAM za mnoge vrste \u0161tampanih plo\u010dica se sla\u017eu. HDI telefonske plo\u010de izgledaju slo\u017eeno, a gusto\u0107a ruta je visoka. Proizvodnja pomo\u0107u CAM-a je te\u0161ka, i te\u0161ko je zavr\u0161iti brzo i ispravno. Suo\u010davaju\u0107i se sa potrebama kupaca za visokom kvalitetom i brzim isporukama, nastavio sam da vje\u017ebam i sa\u017eimam. Imam odre\u0111eno iskustvo. Dijelim ga ovdje sa kolegama iz CAM-a.<\/p>\n\n\n\n

Definisanje SMD-a je prva te\u0161ka ta\u010dka u CAM-u.<\/h2>\n\n\n\n

U proizvodnji tiskanih plo\u010dica (PCB) prijenos uzorka i graviranje utje\u010du na kona\u010dni uzorak. Stoga u CAM proizvodnji moramo kompenzirati linije i SMD-ove prema pravilima prihvata kupca. Ako SMD ne definiramo ispravno, neki SMD pinovi na gotovoj plo\u010di mogu biti premali.<\/p>\n\n\n\n

Kupci \u010desto projektuju 0,5 mm CSP na HDI telefonskim plo\u010dama. Veli\u010dina padova je 0,3 mm. Neki CSP padovi imaju slijepe vijase. Slijepa vijasa mo\u017ee odgovarati padu koji je samo 0,3 mm. To dovodi do preklapanja ili ukr\u0161tanja CSP padova i padova za slijepe vijase. U tom slu\u010daju moramo biti pa\u017eljivi i izbjegavati gre\u0161ke.<\/p>\n\n\n\n

Specifi\u010dni koraci<\/h3>\n\n\n\n
    \n
  1. Zatvorite slojeve bu\u0161enja koji odgovaraju slijepim i zakopan\u00fdm vijama.<\/li>\n\n\n\n
  2. Definirajte SMD.<\/li>\n\n\n\n
  3. Koristite sko\u010dne prozore Feature Finder i Reference Selection. Iz gornjeg i donjeg sloja prona\u0111ite padove koji sadr\u017ee slijepe vijase. Premjestite te padove u sloj T, odnosno sloj B.<\/li>\n\n\n\n
  4. U sko\u010dnom prozoru Reference Selection, na sloju T (sloj na kojem se nalaze CSP padovi), odaberite padove koji dodiruju blind via za 0,3 mm i izbri\u0161ite ih. Obri\u0161ite CSP padove na gornjem sloju (TOP) dimenzije 0,3 mm u CSP podru\u010dju. Zatim, na osnovu dizajna kupca za veli\u010dinu, poziciju i broj CSP padova, sami napravite CSP pad i ozna\u010dite ga kao SMD. Kopirajte CSP pad na gornji sloj (TOP) i dodajte pad koji odgovara blind via na gornjem sloju. Isto uradite za sloj B.<\/li>\n\n\n\n
  5. Koristite netlist datoteku kupca da prona\u0111ete druge SMD-ove koji su propu\u0161teni ili su definirani previ\u0161e puta.<\/li>\n<\/ol>\n\n\n\n

    U pore\u0111enju sa uobi\u010dajenom metodom proizvodnje, ovaj na\u010din ima jasan cilj i manje koraka. Ova metoda mo\u017ee izbje\u0107i pogre\u0161ne operacije i zavr\u0161iti brzo i ispravno.<\/p>\n\n\n\n

    Uklanjanje nefunkcionalnih padova je tako\u0111er poseban korak za HDI telefonske plo\u010de.<\/h2>\n\n\n\n

    Uzmite kao primjer obi\u010dnu osmoslojnu HDI plo\u010du. Prvo uklonite nefunkcionalne padove koji odgovaraju via-ama za slojeve 2\u20137 kroz rupe. Zatim uklonite nefunkcionalne padove koji odgovaraju ukopanim via-ama za slojeve 3\u20136 i via-ama za slojeve 2\u20137.<\/p>\n\n\n\n

    Koraci:<\/p>\n\n\n\n

      \n
    1. Koristite funkciju NFPRemoval da uklonite padove koji odgovaraju nepozla\u0107enim rupama na gornjem i donjem sloju.<\/li>\n\n\n\n
    2. Zatvorite sve slojeve bu\u0161enja osim slojeva za prolazne rupe. Odaberite NFPRemoveUndrillRemoveUndrillLEDpads da uklonite nefunkcionalne padove za slojeve 2\u20137.<\/li>\n\n\n\n
    3. Zatvorite sve slojeve bu\u0161enja osim zakopanih via-puta za slojeve 2\u20137. Odaberite NFPRemoveUndrilledPads i odaberite NE za uklanjanje nefunkcionalnih padova za slojeve 3\u20136.<\/li>\n<\/ol>\n\n\n\n

      Kori\u0161tenje ove metode za uklanjanje nefunkcionalnih podloga je jasno i jednostavno za nau\u010diti. Najbolje je za ljude koji tek po\u010dinju raditi CAM.<\/p>\n\n\n\n

      \"SMD\"<\/figure>\n\n\n\n

      O laserskom bu\u0161enju<\/h2>\n\n\n\n

      Slijepe vijazne rupe na HDI telefonskim plo\u010dama obi\u010dno su mikrovijazne rupe od oko 0,1 mm. Na\u0161a kompanija koristi CO\u2082 lasere. Organski materijali sna\u017eno apsorbuju infracrveno zra\u010denje i materijal se termi\u010dki isparava kako bi se napravile rupe. Me\u0111utim, bakar slabo apsorbuje infracrveno zra\u010denje, a ta\u010dka topljenja bakra je visoka. CO\u2082 laseri ne mogu ispariti bakarnu foliju. Stoga se bakar na mjestima laserskih rupa uklanja pomo\u0107u etsnog sredstva. CAM mora za ovo napraviti fotoplotove za izlaganje bu\u0161enju. Istovremeno, kako bi se osiguralo da drugi vanjski sloj (dno laserske rupe) zadr\u017ei bakar, udaljenost izme\u0111u slijepih i ukopanih vijaza mora biti najmanje 4 mil. Stoga moramo koristiti opciju Analysis \/ Fabrication \/ Board-Drill-Checks kako bismo prona\u0161li neispravne rupe.<\/p>\n\n\n\n

      Putem punjenja i maske za lemljenje<\/h2>\n\n\n\n

      U HDI laminacijskim slojevima sekundarni vanjski slojevi obi\u010dno koriste RCC materijal. Debljina dielektrika je tanka, a sadr\u017eaj smole nizak. Testovi procesa pokazuju ovo pravilo: ako je debljina gotove plo\u010de ve\u0107a od 0,8 mm, a metalizirani d\u017eep \u2265 0,8 mm \u00d7 2,0 mm i metalizirana via \u2265 1,2 mm, tada moramo pripremiti dva seta datoteka za popunjavanje via. To jest, popunjavanje via je podijeljeno u dva popunjavanja. Unutra\u0161nji slojevi se izravnaju smolom, a vanjski sloj se popunjava tintom za masku za lemljenje prije koraka nano\u0161enja maske za lemljenje.<\/p>\n\n\n\n

      Tokom procesa maske za lemljenje, via ponekad padne na ili blizu SMD padova. Kupac tra\u017ei da se sve via napune. Dakle, via koje su izlo\u017eene u maski za lemljenje ili su djelomi\u010dno izlo\u017eene mogu lako uzrokovati da se pasta za lemljenje ili mast nakupi na padu. Osoblje CAM-a mora se time pozabaviti. Obi\u010dno prvo odlu\u010dujemo otvoriti via. Ako ne mo\u017eemo pomjeriti via, slijedite ove korake:<\/p>\n\n\n\n

        \n
      1. Dodajte rupicu u maski za lemljenje kroz koju prolazi svjetlost, koja je s jedne strane za 3 mil manja od gotove rupe.<\/li>\n\n\n\n
      2. Dodajte rupu kroz koju prolazi svjetlost na maski za lemljenje koja je s jedne strane za 3 mil ve\u0107a od gotove rupe. (U ovom slu\u010daju, kupac dopu\u0161ta da mali dio pad-a bude prekriven maskom.)<\/li>\n<\/ol>\n\n\n\n

        Izrada konture plo\u010de i panelizacija<\/h2>\n\n\n\n

        HDI telefonske plo\u010de obi\u010dno se isporu\u010duju kao paneli. Izgled je slo\u017een i kupac dostavlja CAD datoteke za panele. Ako crtamo panel koriste\u0107i datoteku kupca u Genesis2000, to je zamorno. Mo\u017eemo kliknuti na \"Save As\" u datoteci i promijeniti tip spremanja na AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF). Zatim \u010ditamo *.DXF datoteku kao obi\u010dan Gerber. Prilikom \u010ditanja konture tako\u0111er \u010ditamo veli\u010dinu i polo\u017eaj otvora za \u0161tampanje, pozicijskih otvora i opti\u010dkih fiducijala. Ovaj na\u010din je brz i precizan.<\/p>\n\n\n\n

        Obrada okvira frezom<\/h2>\n\n\n\n

        Kada obra\u0111ujemo okvir za freziranje, osim ako kupac ne zatra\u017ei izlaganje bakra u CAM-u, mi re\u017eemo malu koli\u010dinu bakra prema unutra\u0161njosti okvira kako bismo izbjegli lju\u0161tenje bakra sa ivica plo\u010de tokom proizvodnje. Ovo \u0107e uzrokovati slu\u010dajeve poput slike 2A. Ako dva kraja A ne pripadaju istoj mre\u017ei i \u0161irina bakra je manja od 3 mil (\u0161to mo\u017eda nije izvodljivo za proizvodnju), onda \u0107e to uzrokovati otvoreni kratki spoj. Analiza Genesis2000 ne\u0107e pokazati ovaj problem. Stoga moramo koristiti drugu metodu. Mo\u017eemo napraviti vi\u0161e usporedbi mre\u017ea, a u drugoj usporedbi odsje\u0107i bakar s okvira i ugraditi ga u plo\u010du. Ako rezultat usporedbe ne poka\u017ee otvor, onda oba kraja A pripadaju istoj mre\u017ei ili je \u0161irina ve\u0107a od 3 mil i uzorak je izvodljiv za proizvodnju. Ako postoji otvor, pro\u0161irite bakar.<\/p>\n\n\n\n

        Kratak sa\u017eetak klju\u010dnih ta\u010daka<\/h2>\n\n\n\n
          \n
        1. Pa\u017eljivo definirajte SMD. Koristite alate za zatvaranje slojeva i popup alate kako biste prona\u0161li padove koji uklju\u010duju slijepe vijase. Zamijenite male padove ispravnim CSP padovima i kopirajte ih na gornji i donji sloj. Time se izbjegava preklapanje i gre\u0161ke.<\/li>\n\n\n\n
        2. Uklonite nefunkcionalne plo\u010dice korak po korak koriste\u0107i alate za uklanjanje NFP-a. Ovo je jasno i dobro za novo CAM osoblje.<\/li>\n\n\n\n
        3. Za lasersko bu\u0161enje imajte na umu da CO\u2082 laseri ne isparavaju bakar. Koristite etsiranje i napravite fotoplotove za izlaganje bu\u0161enja. Dr\u017eite slijepe i zakopane vijase udaljenima najmanje 4 mil i izvr\u0161ite provjere bu\u0161enja plo\u010de.<\/li>\n\n\n\n
        4. Napravite via ispune kada debljina plo\u010dice i veli\u010dina rupe zadovoljavaju pravilo. Podijelite unutra\u0161nje i vanjske ispune po potrebi. Obradite viae blizu SMD-ova u maski za lemljenje dodavanjem odgovaraju\u0107ih to\u010dkica kroz koje prolazi svjetlost.<\/li>\n\n\n\n
        5. Za \u010ditanje DXF panela, pretvorite CAD u DXF i \u010ditajte ga kao Gerber kako biste brzo i ispravno dobili obrise, otvore za \u0161tampanje i fiducijalne polo\u017eaje.<\/li>\n\n\n\n
        6. Za mljevenje okvira bakra, testirajte mre\u017ee i pro\u0161irite bakar ako usporedbe poka\u017eu otvorenosti.<\/li>\n<\/ol>\n\n\n\n

          Ova metoda ima jasne ciljeve i manje koraka. Koristite je za smanjenje gre\u0161aka i ubrzanje ispravne CAM proizvodnje HDI telefonskih plo\u010da.<\/p>","protected":false},"excerpt":{"rendered":"

          HDI boards meet the needs of high density ICs and high density interconnect assembly. They push PCB manufacturing to a 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