{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/cs\/hdi-board-cam-production-method\/","title":{"rendered":"Metoda v\u00fdroby desek HDI CAM"},"content":{"rendered":"

Desky HDI<\/a> spl\u0148uj\u00ed po\u017eadavky na vysokou hustotu integrovan\u00fdch obvod\u016f a mont\u00e1\u017e propojovac\u00edch prvk\u016f s vysokou hustotou. Tla\u010d\u00ed na pilu V\u00fdroba desek plo\u0161n\u00fdch spoj\u016f<\/a> na novou \u00farove\u0148. HDI je jedn\u00edm z nej\u017ehav\u011bj\u0161\u00edch t\u00e9mat ve v\u00fdrob\u011b desek plo\u0161n\u00fdch spoj\u016f. Lid\u00e9, kte\u0159\u00ed d\u011blaj\u00ed CAM pro mnoho druh\u016f desek plo\u0161n\u00fdch spoj\u016f, se na tom shoduj\u00ed. Telefonn\u00ed desky s HDI vypadaj\u00ed slo\u017eit\u011b a hustota sm\u011brov\u00e1n\u00ed je vysok\u00e1. V\u00fdroba CAM je n\u00e1ro\u010dn\u00e1 a je t\u011b\u017ek\u00e9 ji rychle a spr\u00e1vn\u011b dokon\u010dit. Tv\u00e1\u0159\u00ed v tv\u00e1\u0159 po\u017eadavk\u016fm z\u00e1kazn\u00edk\u016f na vysokou kvalitu a rychl\u00e9 dod\u00e1n\u00ed jsem st\u00e1le cvi\u010dil a shrnoval. N\u011bjak\u00e9 zku\u0161enosti u\u017e m\u00e1m. Pod\u011bl\u00edm se o n\u011b zde s kolegy z CAM.<\/p>\n\n\n\n

Definice SMD je prvn\u00edm t\u011b\u017ek\u00fdm bodem v CAMu.<\/h2>\n\n\n\n

P\u0159i v\u00fdrob\u011b desek plo\u0161n\u00fdch spoj\u016f ovlivn\u00ed p\u0159enos vzoru a lept\u00e1n\u00ed v\u00fdsledn\u00fd vzor. Proto mus\u00edme p\u0159i v\u00fdrob\u011b CAM kompenzovat \u010d\u00e1ry a SMD podle akcepta\u010dn\u00edch pravidel z\u00e1kazn\u00edka. Pokud SMD nedefinujeme spr\u00e1vn\u011b, mohou b\u00fdt n\u011bkter\u00e9 SMD plo\u0161ky na hotov\u00e9 desce p\u0159\u00edli\u0161 mal\u00e9.<\/p>\n\n\n\n

Z\u00e1kazn\u00edci \u010dasto navrhuj\u00ed 0,5 mm CSP na telefonn\u00edch desk\u00e1ch HDI. Velikost podlo\u017eky je 0,3 mm. N\u011bkter\u00e9 podlo\u017eky CSP maj\u00ed slep\u00e9 pr\u016fchodky. Slep\u00e1 pr\u016fchodka m\u016f\u017ee odpov\u00eddat podlo\u017ece, kter\u00e1 m\u00e1 pouze 0,3 mm. T\u00edm se podlo\u017eka CSP a podlo\u017eka pro slepou pr\u016fchodku p\u0159ekr\u00fdvaj\u00ed nebo k\u0159\u00ed\u017e\u00ed. V tomto p\u0159\u00edpad\u011b mus\u00edme b\u00fdt opatrn\u00ed a vyvarovat se chyb.<\/p>\n\n\n\n

Konkr\u00e9tn\u00ed kroky<\/h3>\n\n\n\n
    \n
  1. Uzav\u0159ete vrtan\u00e9 vrstvy, kter\u00e9 odpov\u00eddaj\u00ed zaslepen\u00fdm pr\u016fchodk\u00e1m a zakopan\u00fdm pr\u016fchodk\u00e1m.<\/li>\n\n\n\n
  2. Definujte SMD.<\/li>\n\n\n\n
  3. Pou\u017eijte vyskakovac\u00ed okno Vyhled\u00e1va\u010d prvk\u016f a vyskakovac\u00ed okno V\u00fdb\u011br referenc\u00ed. V horn\u00ed a spodn\u00ed vrstv\u011b vyhledejte podlo\u017eky, kter\u00e9 obsahuj\u00ed slep\u00e9 pr\u016fchodky. Tyto podlo\u017eky p\u0159esu\u0148te do vrstvy T, resp. do vrstvy B.<\/li>\n\n\n\n
  4. Ve vyskakovac\u00edm okn\u011b Reference Selection vyberte ve vrstv\u011b T (vrstva, kde jsou podlo\u017eky CSP) podlo\u017eky, kter\u00e9 se dot\u00fdkaj\u00ed slep\u00e9 pr\u016fchodky o 0,3 mm, a odstra\u0148te je. Odstra\u0148te podlo\u017eky CSP horn\u00ed vrstvy o 0,3 mm v oblasti CSP. Pot\u00e9 na z\u00e1klad\u011b n\u00e1vrhu z\u00e1kazn\u00edka pro velikost, polohu a po\u010det CSP podlo\u017eek vytvo\u0159te sami CSP podlo\u017eku a definujte ji jako SMD. Zkop\u00edrujte podlo\u017eku CSP do horn\u00ed vrstvy a p\u0159idejte podlo\u017eku, kter\u00e1 odpov\u00edd\u00e1 zaslepen\u00e9 pr\u016fchodce v horn\u00ed vrstv\u011b. Stejn\u00fdm zp\u016fsobem vytvo\u0159te vrstvu B.<\/li>\n\n\n\n
  5. Pomoc\u00ed souboru netlistu z\u00e1kazn\u00edka najd\u011bte dal\u0161\u00ed SMD, kter\u00e9 byly vynech\u00e1ny nebo byly definov\u00e1ny p\u0159\u00edli\u0161 mnohokr\u00e1t.<\/li>\n<\/ol>\n\n\n\n

    V porovn\u00e1n\u00ed s b\u011b\u017en\u00fdm zp\u016fsobem v\u00fdroby m\u00e1 tento zp\u016fsob jasn\u00fd c\u00edl a m\u00e9n\u011b krok\u016f. Tato metoda m\u016f\u017ee zabr\u00e1nit chybn\u00fdm operac\u00edm a dokon\u010dit v\u00fdrobu rychle a spr\u00e1vn\u011b.<\/p>\n\n\n\n

    Speci\u00e1ln\u00edm krokem pro telefonn\u00ed desky HDI je tak\u00e9 odstran\u011bn\u00ed nefunk\u010dn\u00edch podlo\u017eek.<\/h2>\n\n\n\n

    Vezm\u011bme si jako p\u0159\u00edklad b\u011b\u017enou osmivrstvou desku HDI. Nejprve odstra\u0148te nefunk\u010dn\u00ed podlo\u017eky, kter\u00e9 odpov\u00eddaj\u00ed pr\u016fchodk\u00e1m pro vrstvy 2-7 p\u0159es otvory. Pot\u00e9 odstra\u0148te nefunk\u010dn\u00ed podlo\u017eky, kter\u00e9 odpov\u00eddaj\u00ed zakopan\u00fdm pr\u016fchodk\u00e1m pro vrstvy 3-6 a pr\u016fchodk\u00e1m pro vrstvy 2-7.<\/p>\n\n\n\n

    Kroky:<\/p>\n\n\n\n

      \n
    1. Pomoc\u00ed funkce NFPRemoval m\u016f\u017eete odstranit podlo\u017eky, kter\u00e9 odpov\u00eddaj\u00ed nepokryt\u00fdm otvor\u016fm v horn\u00ed a spodn\u00ed vrstv\u011b.<\/li>\n\n\n\n
    2. Uzav\u0159ete v\u0161echny vrtn\u00e9 vrstvy krom\u011b pr\u016fchoz\u00edch otvor\u016f. Pro odstran\u011bn\u00ed nefunk\u010dn\u00edch podlo\u017eek pro vrstvy 2-7 zvolte NFPRemoveUndrillRemoveUndrillLEDpads.<\/li>\n\n\n\n
    3. Uzav\u0159ete v\u0161echny vrtan\u00e9 vrstvy krom\u011b zakopan\u00fdch pr\u016fchodek pro vrstvy 2-7. Zvolte NFPRemoveUndrilledPads a vyberte NO pro odstran\u011bn\u00ed nefunk\u010dn\u00edch podlo\u017eek pro vrstvy 3-6.<\/li>\n<\/ol>\n\n\n\n

      Pou\u017eit\u00ed t\u00e9to metody k odstran\u011bn\u00ed nefunk\u010dn\u00edch podlo\u017eek je jasn\u00e9 a snadno se ho nau\u010d\u00edte. Je nejlep\u0161\u00ed pro lidi, kte\u0159\u00ed pr\u00e1v\u011b za\u010d\u00ednaj\u00ed pracovat s CAM.<\/p>\n\n\n\n

      \"SMD\"<\/figure>\n\n\n\n

      O laserov\u00e9m vrt\u00e1n\u00ed<\/h2>\n\n\n\n

      Slep\u00e9 pr\u016fchodky na telefonn\u00edch desk\u00e1ch HDI jsou obvykle mikropr\u016fchodky o velikosti p\u0159ibli\u017en\u011b 0,1 mm. Na\u0161e spole\u010dnost pou\u017e\u00edv\u00e1 CO\u2082 lasery. Organick\u00e9 materi\u00e1ly siln\u011b absorbuj\u00ed infra\u010derven\u00e9 z\u00e1\u0159en\u00ed a materi\u00e1l se teplem ablatuje a vytv\u00e1\u0159\u00ed otvory. M\u011b\u010f v\u0161ak infra\u010derven\u00e9 z\u00e1\u0159en\u00ed pohlcuje jen m\u00e1lo a teplota t\u00e1n\u00ed m\u011bdi je vysok\u00e1. CO\u2082 lasery nemohou ablatovat m\u011bd\u011bnou f\u00f3lii. Proto se m\u011b\u010f v m\u00edstech laserov\u00fdch otvor\u016f vylept\u00e1 pomoc\u00ed leptadla. CAM mus\u00ed pro tento \u00fa\u010del vytvo\u0159it fotopl\u00e1tny s expozic\u00ed vrt\u00e1ku. Sou\u010dasn\u011b, aby bylo zaji\u0161t\u011bno, \u017ee druh\u00e1 vn\u011bj\u0161\u00ed vrstva (dno laserov\u00e9ho otvoru) si zachov\u00e1 m\u011b\u010f, mus\u00ed b\u00fdt vzd\u00e1lenost mezi slep\u00fdmi pr\u016fchodkami a zakopan\u00fdmi pr\u016fchodkami alespo\u0148 4 mil. Proto mus\u00edme k nalezen\u00ed \u0161patn\u00fdch otvor\u016f pou\u017e\u00edt Anal\u00fdza \/ V\u00fdroba \/ Deska-Drill-Checks.<\/p>\n\n\n\n

      V\u00fdpl\u0148 pr\u016fchodek a p\u00e1jec\u00ed maska<\/h2>\n\n\n\n

      V HDI lamin\u00e1tov\u00fdch vrstv\u00e1ch se pro sekund\u00e1rn\u00ed vn\u011bj\u0161\u00ed vrstvy obvykle pou\u017e\u00edv\u00e1 materi\u00e1l RCC. Tlou\u0161\u0165ka dielektrika je tenk\u00e1 a obsah prysky\u0159ice n\u00edzk\u00fd. Procesn\u00ed testy ukazuj\u00ed toto pravidlo: pokud je tlou\u0161\u0165ka hotov\u00e9 desky v\u011bt\u0161\u00ed ne\u017e 0,8 mm a pokoven\u00e1 kapsa je \u2265 0,8 mm \u00d7 2,0 mm a pokoven\u00e1 pr\u016fchodka je \u2265 1,2 mm, pak mus\u00edme p\u0159ipravit dv\u011b sady soubor\u016f s v\u00fdpln\u00ed pr\u016fchodek. To znamen\u00e1, \u017ee v\u00fdpl\u0148 via se rozd\u011bl\u00ed na dv\u011b v\u00fdpln\u011b. Vnit\u0159n\u00ed vrstvy se planarizuj\u00ed prysky\u0159ic\u00ed a vn\u011bj\u0161\u00ed vrstva se p\u0159ed krokem p\u00e1jec\u00ed masky vypln\u00ed inkoustem.<\/p>\n\n\n\n

      B\u011bhem procesu p\u00e1jen\u00ed masky n\u011bkdy doch\u00e1z\u00ed k tomu, \u017ee se pr\u016fchodky dostanou na podlo\u017eky SMD nebo do jejich bl\u00edzkosti. Z\u00e1kazn\u00edk po\u017eaduje, aby byly v\u0161echny pr\u016fchodky vypln\u011bny. Tak\u017ee pr\u016fchodky, kter\u00e9 jsou v p\u00e1jec\u00ed masce obna\u017een\u00e9 nebo nap\u016fl obna\u017een\u00e9, mohou snadno zp\u016fsobit vznik p\u00e1jec\u00ed pasty nebo tuku na podlo\u017ece. Pracovn\u00edci CAM se s t\u00edm mus\u00ed vypo\u0159\u00e1dat. Obvykle se nejprve rozhodneme pr\u016fchodky otev\u0159\u00edt. Pokud nem\u016f\u017eeme via p\u0159esunout, postupujeme podle n\u00e1sleduj\u00edc\u00edch krok\u016f:<\/p>\n\n\n\n

        \n
      1. Na p\u00e1jec\u00ed masku p\u0159idejte sv\u011btlou pr\u016fchodnou te\u010dku, kter\u00e1 je na jedn\u00e9 stran\u011b o 3 milimetry men\u0161\u00ed ne\u017e hotov\u00fd otvor.<\/li>\n\n\n\n
      2. Na p\u00e1jec\u00ed masku p\u0159idejte sv\u011btlou pr\u016fchodnou te\u010dku, kter\u00e1 je na jedn\u00e9 stran\u011b o 3 milimetry v\u011bt\u0161\u00ed ne\u017e hotov\u00fd otvor. (V tomto p\u0159\u00edpad\u011b z\u00e1kazn\u00edk nech\u00e1 maskou zakr\u00fdt malou \u010d\u00e1st podlo\u017eky.)<\/li>\n<\/ol>\n\n\n\n

        Vytvo\u0159en\u00ed obrysu desky a panelov\u00e1n\u00ed<\/h2>\n\n\n\n

        Telefonn\u00ed desky HDI se obvykle dod\u00e1vaj\u00ed jako panely. Vzhled je slo\u017eit\u00fd a z\u00e1kazn\u00edk p\u0159ed\u00e1v\u00e1 soubory CAD pro panelov\u00e1n\u00ed. Pokud panel nakresl\u00edme pomoc\u00ed souboru z\u00e1kazn\u00edka v programu Genesis2000, je to problematick\u00e9. V souboru m\u016f\u017eeme kliknout na tla\u010d\u00edtko Ulo\u017eit jako a zm\u011bnit typ ulo\u017een\u00ed na AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF). Pak soubor *.DXF na\u010dteme jako b\u011b\u017en\u00fd Gerber. P\u0159i \u010dten\u00ed obrysu na\u010dteme tak\u00e9 velikost a polohu otvor\u016f pro raz\u00edtka, lokaliza\u010dn\u00edch otvor\u016f a optick\u00fdch vl\u00edcovac\u00edch prvk\u016f. Tento zp\u016fsob je rychl\u00fd a p\u0159esn\u00fd.<\/p>\n\n\n\n

        Zpracov\u00e1n\u00ed fr\u00e9zovac\u00edho r\u00e1mu<\/h2>\n\n\n\n

        Pokud z\u00e1kazn\u00edk nepo\u017e\u00e1d\u00e1 o odkryt\u00ed m\u011bdi v CAM, p\u0159i zpracov\u00e1n\u00ed fr\u00e9zovac\u00edho r\u00e1mu od\u0159\u00edzneme mal\u00e9 mno\u017estv\u00ed m\u011bdi sm\u011brem dovnit\u0159 r\u00e1mu, abychom zabr\u00e1nili odlupov\u00e1n\u00ed m\u011bdi z okraj\u016f desky p\u0159i v\u00fdrob\u011b. To zp\u016fsob\u00ed p\u0159\u00edpady jako na obr\u00e1zku 2A. Pokud oba konce A nepat\u0159\u00ed do stejn\u00e9 s\u00edt\u011b a \u0161\u00ed\u0159ka m\u011bdi je men\u0161\u00ed ne\u017e 3 mil (co\u017e nemus\u00ed b\u00fdt vyrobiteln\u00e9), zp\u016fsob\u00ed to otev\u0159en\u00ed. Anal\u00fdza Genesis2000 tento probl\u00e9m neprok\u00e1\u017ee. Mus\u00edme tedy pou\u017e\u00edt jinou metodu. M\u016f\u017eeme prov\u00e9st v\u00edce porovn\u00e1n\u00ed s\u00edt\u00ed a p\u0159i druh\u00e9m porovn\u00e1n\u00ed vy\u0159\u00edznout m\u011b\u010f r\u00e1me\u010dku do desky. Pokud v\u00fdsledek porovn\u00e1n\u00ed neuk\u00e1\u017ee otev\u0159en\u00ed, pak oba konce A pat\u0159\u00ed do stejn\u00e9 s\u00edt\u011b nebo je \u0161\u00ed\u0159ka > 3 mil a vzor je vyrobiteln\u00fd. Pokud je otev\u0159en\u00fd, roz\u0161i\u0159te m\u011b\u010f.<\/p>\n\n\n\n

        Kr\u00e1tk\u00e9 shrnut\u00ed kl\u00ed\u010dov\u00fdch bod\u016f<\/h2>\n\n\n\n
          \n
        1. Pe\u010dliv\u011b definujte SMD. Pomoc\u00ed n\u00e1stroj\u016f pro uzav\u00edr\u00e1n\u00ed vrstev a vyskakovac\u00edch oken vyhledejte podlo\u017eky, kter\u00e9 obsahuj\u00ed slep\u00e9 pr\u016fchodky. Nahra\u010fte mal\u00e9 podlo\u017eky spr\u00e1vn\u00fdmi podlo\u017ekami CSP a zkop\u00edrujte je do horn\u00ed a spodn\u00ed vrstvy. T\u00edm se vyhnete p\u0159ekr\u00fdv\u00e1n\u00ed a chyb\u00e1m.<\/li>\n\n\n\n
        2. Nefunk\u010dn\u00ed podlo\u017eky odstra\u0148te postupn\u011b pomoc\u00ed n\u00e1stroj\u016f pro odstran\u011bn\u00ed NFP. Je to p\u0159ehledn\u00e9 a vhodn\u00e9 pro nov\u00e9 pracovn\u00edky CAM.<\/li>\n\n\n\n
        3. U laserov\u00e9ho vrt\u00e1n\u00ed v\u011bzte, \u017ee CO\u2082 lasery neabluj\u00ed m\u011b\u010f. Pou\u017eijte lept\u00e1n\u00ed a vytvo\u0159te fotoplochy s expozic\u00ed vrt\u00e1ku. Slep\u00e9 a zakopan\u00e9 pr\u016fchodky udr\u017eujte alespo\u0148 4 mil od sebe a prov\u00e1d\u011bjte kontrolu vrt\u00e1n\u00ed desky.<\/li>\n\n\n\n
        4. Pokud tlou\u0161\u0165ka desky a velikost otvoru odpov\u00eddaj\u00ed pravidlu, prove\u010fte vypln\u011bn\u00ed pomoc\u00ed soubor\u016f. Podle pot\u0159eby rozd\u011blte vnit\u0159n\u00ed a vn\u011bj\u0161\u00ed v\u00fdpln\u011b. Pr\u016fchodky v bl\u00edzkosti SMD v p\u00e1jec\u00ed masce \u0159e\u0161te p\u0159id\u00e1n\u00edm spr\u00e1vn\u00fdch pr\u016fchoz\u00edch bod\u016f.<\/li>\n\n\n\n
        5. Pro \u010dten\u00ed panel\u016f DXF p\u0159eve\u010fte CAD do DXF a \u010dt\u011bte jej jako Gerber, abyste rychle a spr\u00e1vn\u011b z\u00edskali obrysy, otvory pro raz\u00edtka a pozice pomocn\u00fdch prvk\u016f.<\/li>\n\n\n\n
        6. U m\u011bdi fr\u00e9zovac\u00edho r\u00e1mu otestujte s\u00edt\u011b a roz\u0161i\u0159te m\u011b\u010f, pokud porovn\u00e1n\u00ed uk\u00e1\u017ee, \u017ee je otev\u0159en\u00e1.<\/li>\n<\/ol>\n\n\n\n

          Tato metoda m\u00e1 jasn\u00e9 c\u00edle a m\u00e9n\u011b krok\u016f. Jej\u00edm pou\u017eit\u00edm sn\u00ed\u017e\u00edte po\u010det chyb a urychl\u00edte spr\u00e1vnou v\u00fdrobu CAM pro telefonn\u00ed desky HDI.<\/p>","protected":false},"excerpt":{"rendered":"

          HDI boards meet the needs of high density ICs and high density interconnect assembly. They push PCB manufacturing to a 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