{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/da\/hdi-board-cam-production-method\/","title":{"rendered":"HDI Board CAM-produktionsmetode"},"content":{"rendered":"

HDI-kort<\/a> opfylder behovene for IC'er med h\u00f8j t\u00e6thed og samling af forbindelser med h\u00f8j t\u00e6thed. De skubber PCB-fremstilling<\/a> til et nyt niveau. HDI er et af de hotteste emner inden for printkortproduktion. Folk, der laver CAM til mange slags printkort, er enige. HDI-telefonkort ser komplekse ud, og routing-t\u00e6theden er h\u00f8j. CAM-produktion er sv\u00e6r, og det er sv\u00e6rt at blive f\u00e6rdig hurtigt og korrekt. I lyset af kundernes behov for h\u00f8j kvalitet og hurtig levering blev jeg ved med at \u00f8ve mig og opsummere. Jeg har gjort mig nogle erfaringer. Jeg deler den her med CAM-kolleger.<\/p>\n\n\n\n

At definere SMD er det f\u00f8rste sv\u00e6re punkt i CAM<\/h2>\n\n\n\n

I PCB-produktion vil m\u00f8nsteroverf\u00f8rsel og \u00e6tsning p\u00e5virke det endelige m\u00f8nster. S\u00e5 i CAM-produktionen skal vi kompensere for linjer og SMD'er i henhold til kundens acceptregler. Hvis vi ikke definerer SMD korrekt, kan nogle SMD-pads i det f\u00e6rdige kort v\u00e6re for sm\u00e5.<\/p>\n\n\n\n

Kunder designer ofte 0,5 mm CSP p\u00e5 HDI-telefonkort. Pad-st\u00f8rrelsen er 0,3 mm. Nogle CSP-pads har blinde vias. Den blinde via kan matche en pad, der kun er 0,3 mm. Det g\u00f8r, at CSP-pad'en og pad'en til den blinde via overlapper eller krydser hinanden. I dette tilf\u00e6lde skal vi v\u00e6re forsigtige og undg\u00e5 fejl.<\/p>\n\n\n\n

Specifikke trin<\/h3>\n\n\n\n
    \n
  1. Luk de borelag, der svarer til blinde vias og begravede vias.<\/li>\n\n\n\n
  2. Definer SMD.<\/li>\n\n\n\n
  3. Brug funktionerne Feature Finder popup og Reference Selection popup. Fra det \u00f8verste lag og det nederste lag skal du finde pads, der indeholder blinde vias. Flyt disse pads til henholdsvis T-laget og B-laget.<\/li>\n\n\n\n
  4. I pop op-vinduet Reference Selection skal du p\u00e5 T-laget (det lag, hvor CSP-pads er) v\u00e6lge pads, der ber\u00f8rer den blinde via med 0,3 mm, og slette dem. Slet toplagets CSP-pads p\u00e5 0,3 mm i CSP-omr\u00e5det. Lav derefter selv en CSP-pad baseret p\u00e5 kundens design for CSP-padst\u00f8rrelse, -placering og -antal, og definer den som SMD. Kopier CSP-paden til TOP-laget, og tilf\u00f8j den pad, der svarer til den blinde via p\u00e5 TOP-laget. Lav B-laget p\u00e5 samme m\u00e5de.<\/li>\n\n\n\n
  5. Brug kundens netlistefil til at finde andre SMD'er, der blev overset eller defineret for mange gange.<\/li>\n<\/ol>\n\n\n\n

    Sammenlignet med den s\u00e6dvanlige produktionsmetode har denne m\u00e5de et klart m\u00e5l og f\u00e6rre trin. Denne metode kan undg\u00e5 forkerte operationer og afslutte hurtigt og korrekt.<\/p>\n\n\n\n

    Fjernelse af ikke-funktionelle puder er ogs\u00e5 et s\u00e6rligt trin for HDI-telefonkort<\/h2>\n\n\n\n

    Tag et normalt otte-lags HDI-board som eksempel. Fjern f\u00f8rst ikke-funktionelle pads, der matcher vias for lag 2-7 gennem huller. Fjern derefter ikke-funktionelle pads, der matcher nedgravede vias for lag 3-6 og vias for lag 2-7.<\/p>\n\n\n\n

    Trin:<\/p>\n\n\n\n

      \n
    1. Brug funktionen NFPRemoval til at fjerne puder, der passer til ikke-belagte huller i top- og bundlag.<\/li>\n\n\n\n
    2. Luk alle borelag undtagen gennemg\u00e5ende huller. V\u00e6lg NFPRemoveUndrillRemoveUndrillLEDpads for at fjerne ikke-funktionelle pads for lag 2-7.<\/li>\n\n\n\n
    3. Luk alle borelag undtagen nedgravede vias for lag 2-7. V\u00e6lg NFPRemoveUndrilledPads og v\u00e6lg NO for at fjerne ikke-funktionelle pads for lag 3-6.<\/li>\n<\/ol>\n\n\n\n

      Denne metode til at fjerne ikke-funktionelle puder er klar og nem at l\u00e6re. Den er bedst for folk, der lige er begyndt at arbejde med CAM.<\/p>\n\n\n\n

      \"SMD\"<\/figure>\n\n\n\n

      Om laserboring<\/h2>\n\n\n\n

      Blinde vias p\u00e5 HDI-telefonkort er normalt mikrovias p\u00e5 ca. 0,1 mm. Vores virksomhed bruger CO\u2082-lasere. Organiske materialer absorberer infrar\u00f8dt kraftigt, og materialet ablaterer ved hj\u00e6lp af varme for at lave huller. Men kobber absorberer kun lidt infrar\u00f8dt, og kobbers smeltepunkt er h\u00f8jt. CO\u2082-lasere kan ikke ablere kobberfolie. S\u00e5 kobberet ved laserhullerne \u00e6tses v\u00e6k ved hj\u00e6lp af \u00e6tsemiddel. CAM skal lave boreeksponeringsfotoplaner til dette. Samtidig skal afstanden mellem blinde vias og nedgravede vias v\u00e6re mindst 4 mil for at sikre, at det andet ydre lag (bunden af laserhullet) beholder kobberet. Derfor skal vi bruge Analysis \/ Fabrication \/ Board-Drill-Checks til at finde d\u00e5rlige huller.<\/p>\n\n\n\n

      Via-fyldning og loddemaske<\/h2>\n\n\n\n

      I HDI-lamineringsstakke bruger de sekund\u00e6re ydre lag normalt RCC-materiale. Den dielektriske tykkelse er tynd, og harpiksindholdet er lavt. Procestest viser denne regel: Hvis den f\u00e6rdige pladetykkelse er over 0,8 mm, og den metalliserede lomme er \u2265 0,8 mm \u00d7 2,0 mm, og den metalliserede via er \u2265 1,2 mm, skal vi forberede to s\u00e6t via-fyldningsfiler. Det vil sige, at via-fyldningen deles op i to fyldninger. De indre lag planeres med harpiks, og det ydre lag fyldes med loddemaskebl\u00e6k f\u00f8r loddemasketrinnet.<\/p>\n\n\n\n

      Under loddemaskeprocessen falder der nogle gange vias ned p\u00e5 eller i n\u00e6rheden af SMD-pads. Kunden beder om, at alle vias fyldes. S\u00e5 vias, der er eksponeret i loddemasken eller halvt eksponeret, kan let for\u00e5rsage loddepasta eller fedt p\u00e5 paden. CAM-medarbejderne skal h\u00e5ndtere dette. Normalt v\u00e6lger vi f\u00f8rst at \u00e5bne via'en. Hvis vi ikke kan flytte via'en, skal du f\u00f8lge disse trin:<\/p>\n\n\n\n

        \n
      1. Tilf\u00f8j en lysende prik p\u00e5 loddemasken, der er 3 mil mindre p\u00e5 den ene side end det f\u00e6rdige hul.<\/li>\n\n\n\n
      2. Tilf\u00f8j en lysende prik p\u00e5 loddemasken, som er 3 mil st\u00f8rre p\u00e5 den ene side end det f\u00e6rdige hul. (I dette tilf\u00e6lde tillader kunden, at en lille m\u00e6ngde pad d\u00e6kkes af masken).<\/li>\n<\/ol>\n\n\n\n

        Fremstilling af tavleoversigt og panelisering<\/h2>\n\n\n\n

        HDI-telefonkort leveres normalt som paneler. Udseendet er komplekst, og kunden giver CAD-filer til paneler. Hvis vi tegner panelet ved hj\u00e6lp af kundens fil med Genesis2000, er det besv\u00e6rligt. Vi kan klikke p\u00e5 Gem som i filen og \u00e6ndre lagringstypen til AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF). Derefter l\u00e6ser vi *.DXF-filen som en normal Gerber. Mens vi l\u00e6ser omridset, l\u00e6ser vi ogs\u00e5 st\u00f8rrelsen og placeringen af stempelhuller, lokaliseringshuller og optiske referencer. Denne m\u00e5de er hurtig og pr\u00e6cis.<\/p>\n\n\n\n

        Bearbejdning af fr\u00e6seramme<\/h2>\n\n\n\n

        N\u00e5r vi bearbejder fr\u00e6serammen, sk\u00e6rer vi en lille m\u00e6ngde kobber indad fra rammen, medmindre kunden beder om at eksponere kobberet i CAM, for at undg\u00e5, at pladekantens kobber skr\u00e6ller af i produktionen. Dette vil medf\u00f8re tilf\u00e6lde som figur 2A. Hvis de to ender af A ikke tilh\u00f8rer det samme net, og kobberbredden er mindre end 3 mil (hvilket m\u00e5ske ikke kan produceres), vil det for\u00e5rsage en \u00e5bning. Genesis2000-analysen vil ikke vise dette problem. S\u00e5 vi m\u00e5 bruge en anden metode. Vi kan lave flere netsammenligninger og i den anden sammenligning sk\u00e6re rammekobberet ind i printet. Hvis sammenligningsresultatet ikke viser en \u00e5bning, s\u00e5 tilh\u00f8rer A's to ender det samme net, eller bredden er > 3 mil, og m\u00f8nsteret kan fremstilles. Hvis der er en \u00e5bning, skal du udvide kobberet.<\/p>\n\n\n\n

        Kort opsummering af n\u00f8glepunkter<\/h2>\n\n\n\n
          \n
        1. Defin\u00e9r SMD omhyggeligt. Brug laglukning og popup-v\u00e6rkt\u00f8jer til at finde pads, der indeholder blinde vias. Udskift sm\u00e5 pads med korrekte CSP-pads, og kopier til top- og bundlag. P\u00e5 den m\u00e5de undg\u00e5r du overlap og fejl.<\/li>\n\n\n\n
        2. Fjern ikke-funktionelle puder trin for trin ved hj\u00e6lp af v\u00e6rkt\u00f8jer til fjernelse af NFP'er. Det er tydeligt og godt for nye CAM-medarbejdere.<\/li>\n\n\n\n
        3. Ved laserboring skal du vide, at CO\u2082-lasere ikke ablaterer kobber. Brug \u00e6tsning og lav fotoplotter af boreeksponeringen. Hold blinde og nedgravede vias mindst 4 mil fra hinanden, og k\u00f8r boretjek p\u00e5 tavlen.<\/li>\n\n\n\n
        4. Lav via fill-filer, n\u00e5r pladetykkelse og hulst\u00f8rrelse opfylder reglen. Opdel indre og ydre fyldninger efter behov. H\u00e5ndter vias n\u00e6r SMD'er i loddemasken ved at tilf\u00f8je passende lysgennemgangsprikker.<\/li>\n\n\n\n
        5. Til panel-DXF-l\u00e6sning kan du konvertere CAD til DXF og l\u00e6se det som Gerber for at f\u00e5 konturer, stempelhuller og referencepositioner hurtigt og korrekt.<\/li>\n\n\n\n
        6. Ved fr\u00e6sning af rammekobber testes nettene, og kobberet udvides, hvis sammenligningen viser, at det er \u00e5bent.<\/li>\n<\/ol>\n\n\n\n

          Denne metode har klare m\u00e5l og f\u00e6rre trin. Brug den til at reducere fejl og fremskynde korrekt CAM-produktion af HDI-telefonkort.<\/p>","protected":false},"excerpt":{"rendered":"

          HDI boards meet the needs of high density ICs and high density interconnect assembly. They push PCB manufacturing to a 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