{"id":5631,"date":"2026-11-03T08:28:10","date_gmt":"2026-11-03T08:28:10","guid":{"rendered":"https:\/\/flj-pcb.com\/?page_id=5631"},"modified":"2026-11-03T08:28:10","modified_gmt":"2026-11-03T08:28:10","slug":"pcb-stencils","status":"publish","type":"page","link":"https:\/\/flj-pcb.com\/de\/pcb-stencils\/","title":{"rendered":"PCB Stencils"},"content":{"rendered":"<div class=\"stencil-page flj-page\" id=\"flj-content\">\n<section class=\"st-hero\">\n<div class=\"container\">\n<p class=\"st-crumb\"><a href=\"https:\/\/flj-pcb.com\/de\/\">Startseite<\/a> \/ PCB Stencils<\/p>\n<div class=\"st-hero-grid\"><div class=\"st-hero-heading\"><span class=\"st-eyebrow\">Custom solder-paste tooling<\/span><h1>PCB Stencils<\/h1><p class=\"st-lead\">Laser-cut stainless-steel stencils for prototype and production SMT assembly, supplied as framed components or separate foils.<\/p><\/div>\n<div class=\"st-hero-visual\">\n<figure class=\"st-hero-figure\"><img fetchpriority=\"high\" width=\"600\" height=\"365\" src=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Solder-Paste-Application.webp\" class=\"attachment-full size-full\" alt=\"Solder paste spread across a framed metal stencil inside a PCB printer\" decoding=\"async\" loading=\"eager\" sizes=\"(max-width: 800px) calc(100vw - 40px), 600px\" srcset=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Solder-Paste-Application.webp 600w, https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Solder-Paste-Application-300x183.webp 300w\" \/><figcaption>A framed stencil during solder-paste application.<\/figcaption><\/figure>\n<div class=\"st-hero-foot\"><span>Laser-cut apertures<\/span><span>Stainless-steel foil<\/span><span>Board or panel artwork<\/span><\/div>\n<\/div><div class=\"st-hero-copy\">\n<p>FLJ makes the aperture pattern, foil construction and mounting format fit the board and its printing setup. Order a stencil on its own or include it with your PCB and assembly build.<\/p>\n<p class=\"st-hero-details\">Framed or frameless \u00b7 Uniform or local-step thickness \u00b7 Electropolishing and surface-treatment options<\/p>\n<div class=\"st-hero-actions\"><a class=\"btn\" href=\"https:\/\/flj-pcb.com\/de\/contact\/\">Request a Stencil Quote <\/a><a href=\"#st-formats\">Explore stencil formats<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<div class=\"st-index\"><div class=\"container\"><nav aria-label=\"On this page\"><a href=\"#st-formats\">Stencil formats<\/a><a href=\"#st-thickness\">Thickness &amp; apertures<\/a><a href=\"#st-manufacturing\">Herstellung<\/a><a href=\"#st-dimensions\">Dimensions &amp; artwork<\/a><\/nav><\/div><\/div>\n<section class=\"st-section\" id=\"st-formats\">\n<div class=\"container\">\n<div class=\"st-intro\"><span class=\"st-eyebrow\">Choose the physical tool<\/span><h2>Stencil Formats for Your Printing Setup<\/h2><p>A stencil carries the solder-paste openings for a particular board or production panel. Its mounting format determines how the steel foil is held over that pattern during printing.<\/p><\/div>\n<div class=\"st-formats\">\n<article class=\"st-format\"><span class=\"st-product-label\">Mounted component<\/span><h3>Framed Stencils<\/h3><p>The steel foil is permanently tensioned within a frame, with a mesh border supporting the foil. The assembled frame provides a tool that can be clamped into a compatible printer for repeated use.<\/p><p>Match the frame to the machine&#8217;s mounting arrangement, then check that the entire paste image fits within the working region.<\/p><dl><div><dt>Supplied as<\/dt><dd>Cut foil mounted and tensioned in its frame<\/dd><\/div><div><dt>Match to<\/dt><dd>Printer clamps, frame envelope and required image area<\/dd><\/div><\/dl><\/article>\n<article class=\"st-format\"><span class=\"st-product-label\">Separate steel foil<\/span><h3>Frameless Foils<\/h3><p>A frameless stencil is supplied without a permanent frame. It can serve a manual printing fixture or a compatible reusable tensioning system; the intended holder determines how the sheet is secured.<\/p><p>Foil dimensions, mounting features and the position of the cut image must suit that arrangement. The foil needs stable support and registration to the board throughout the print.<\/p><dl><div><dt>Supplied as<\/dt><dd>A separate foil with the required aperture pattern<\/dd><\/div><div><dt>Match to<\/dt><dd>Holder or tensioning system, sheet outline and image position<\/dd><\/div><\/dl><\/article>\n<\/div>\n<p class=\"st-related-note\">Mounting and thickness are separate choices. A framed or frameless stencil can have a uniform foil thickness or a regional step construction, depending on the required paste deposits.<\/p>\n<\/div>\n<\/section>\n<section class=\"st-section st-thickness\" id=\"st-thickness\">\n<div class=\"container\">\n<div class=\"st-intro\"><span class=\"st-eyebrow\">The opening defines the deposit<\/span><h2>Foil Thickness, Apertures and Paste Release<\/h2><p>Small terminals and larger solder areas place different demands on the same stencil. Thickness and aperture geometry are selected together, with the paste and printing process in view.<\/p><\/div>\n<div class=\"st-geometry-grid\">\n<div class=\"st-geometry-copy\"><h3>Balancing Paste Volume and Release<\/h3><p>An aperture has a footprint in the foil and a depth through it. For an ideal straight-walled opening, the footprint area multiplied by the local foil thickness gives the cavity volume available to hold paste.<\/p><div class=\"st-formula\"><strong>Ideal cavity volume = A \u00d7 t<\/strong><span>A = aperture opening area \u00b7 t = local foil thickness<\/span><span>Aperture wall area = P \u00d7 t \u00b7 P = opening perimeter<\/span><span>Area ratio = opening area \u00f7 aperture wall area<\/span><\/div><p>Increasing thickness increases the cavity volume, but also increases the wall area in contact with the paste. Reducing thickness has the opposite effect. The area ratio describes this geometric relationship; it helps explain why a small opening in a thick foil can be more demanding to release cleanly.<\/p><p>The deposited paste also depends on aperture filling, wall condition, paste properties and separation from the board. The ideal cavity volume is a design reference, rather than a measurement of the printed deposit.<\/p><\/div>\n<figure class=\"st-diagram\"><img loading=\"lazy\" alt=\"Plan and section of a square stencil aperture, separating opening area from local foil depth\" decoding=\"async\" height=\"686\" src=\"https:\/\/flj-pcb.com\/wp-content\/plugins\/flj-site-assets\/svg\/pcb-stencils-aperture-geometry.svg\" width=\"520\"\/><figcaption>The opening footprint and its depth define different parts of the same geometry. Illustrative, not to scale.<\/figcaption><\/figure>\n<\/div>\n<div class=\"st-example\"><h3>One Opening, Two Foil Thicknesses<\/h3><p>For the same 0.30 \u00d7 0.30 mm square opening, the footprint area is 0.09 mm\u00b2 and the perimeter is 1.20 mm. Changing only the foil thickness gives:<\/p><p class=\"st-table-hint\" id=\"st-table-hint\">Scroll to compare the thickness, volume and area ratio \u2192<\/p><div aria-describedby=\"st-table-hint\" aria-label=\"Illustrative square-aperture comparison\" class=\"st-table-wrap\" role=\"region\" tabindex=\"0\"><table><thead><tr><th scope=\"col\">Local foil thickness<\/th><th scope=\"col\">Ideal cavity volume<\/th><th scope=\"col\">Opening \/ wall area ratio<\/th><\/tr><\/thead><tbody><tr><th scope=\"row\">0.12 mm \/ 120 \u00b5m<\/th><td>0.0108 mm\u00b3<\/td><td>0.625 (0.09 \u00f7 0.144)<\/td><\/tr><tr><th scope=\"row\">0.10 mm \/ 100 \u00b5m<\/th><td>0.0090 mm\u00b3<\/td><td>0.750 (0.09 \u00f7 0.120)<\/td><\/tr><\/tbody><\/table><\/div><p class=\"st-small\">Calculated straight-walled geometry. The thinner foil holds less paste in the ideal cavity and has a higher opening-to-wall area ratio. These values illustrate the tradeoff; they are not measured deposits or acceptance limits.<\/p><\/div>\n<div class=\"st-step-grid\">\n<figure class=\"st-diagram\"><img loading=\"lazy\" alt=\"Section of a stencil with locally thinner and thicker regions sharing a board-contact plane\" decoding=\"async\" height=\"586\" src=\"https:\/\/flj-pcb.com\/wp-content\/plugins\/flj-site-assets\/svg\/pcb-stencils-step-stencil.svg\" width=\"520\"\/><figcaption>A regional thickness change alters aperture depth. The section illustrates filled openings before separation.<\/figcaption><\/figure>\n<div><h3>Step Stencils for Mixed Paste Requirements<\/h3><p>A uniform foil can leave a compromise between the needs of fine openings and joints requiring more paste. A step stencil introduces locally thinner or thicker regions, so different parts of the image can use different aperture depths.<\/p><p>The position and extent of a step must fit the print regions and squeegee travel. Step depth, surrounding clearance and the aperture pattern are considered as one construction.<\/p><p>A large thermal-pad opening can also be divided into smaller windows. That changes the opening footprint rather than the foil thickness. Component recommendations and soldering needs guide the pattern. Our <a href=\"https:\/\/flj-pcb.com\/de\/dfm-dfa-review\/#assembly\">PCB assembly design review<\/a> connects those choices with the selected package and board land pattern.<\/p><\/div>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"st-section st-making\" id=\"st-manufacturing\">\n<div class=\"container\">\n<div class=\"st-making-intro\"><div><span class=\"st-eyebrow\">From paste artwork to steel tool<\/span><h2>Laser-Cut Stencil Manufacturing<\/h2><\/div><p>FLJ manufactures the stencil from the released paste pattern, with the selected foil construction and mounting format carried through cutting, surface treatment and final tool preparation.<\/p><\/div>\n<div class=\"st-manufacturing-grid\">\n<div class=\"st-cut-copy\"><h3>Aperture Cutting and Wall Finishing<\/h3><p>Laser cutting forms the specified openings in the steel foil. Their positions and shapes follow the selected board or panel image, including any regional aperture changes required for the assembly.<\/p><p>Post-cut cleaning removes processing residue. Electropolishing smooths the cut aperture walls; optional release-oriented coatings modify the surface that contacts the paste. These treatments address surface condition while the opening footprint and foil depth remain central to the print design.<\/p><div class=\"st-process-object\"><strong>Pattern, depth and surface work together.<\/strong><p>The cut pattern defines deposit locations, local thickness sets the opening depth, and the finished walls influence transfer from the tool.<\/p><\/div><\/div><div class=\"st-mount-copy\"><h3>Mounting, Identification and Inspection<\/h3><p>Framed stencils include mounting and tensioning the foil. The completed tool is checked for aperture pattern, relevant dimensions, surface condition and its mounted or sheet configuration. Identification connects the stencil to the board revision, foil thickness and intended printing side.<\/p><p>Cleanliness, flatness and stable mounting matter at the printing interface. The delivered frame or separate foil must retain the intended relationship between the aperture image and the board.<\/p><\/div><\/div>\n<div class=\"st-print-grid\"><figure class=\"st-equipment-photo\"><img loading=\"lazy\" width=\"500\" height=\"587\" src=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Fully-Automatic-Solder-Paste-Printing.webp\" class=\"attachment-full size-full\" alt=\"Open automatic solder-paste printer with operator screens\" decoding=\"async\" sizes=\"auto, (max-width: 800px) calc(100vw - 40px), 600px\" srcset=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Fully-Automatic-Solder-Paste-Printing.webp 500w, https:\/\/flj-pcb.com\/wp-content\/uploads\/2025\/09\/Fully-Automatic-Solder-Paste-Printing-256x300.webp 256w\" \/><figcaption>Automatic solder-paste printing equipment.<\/figcaption><\/figure><div class=\"st-print-copy\"><span class=\"st-eyebrow\">At the printer<\/span><p>The completed stencil is secured in its intended printer or holder and aligned with the board. The squeegee fills the apertures; separation of the foil and board leaves the paste on the pads. The mounting, image position and supported board surface work together at this interface.<\/p><p>Stencil inspection checks the steel tool. During <a href=\"https:\/\/flj-pcb.com\/de\/pcb-assembly\/smt-assembly\/#process\">SMT printing and solder-paste inspection<\/a>, the deposited paste is checked on the board before placement. The tool&#8217;s aperture dimensions and the measured print result describe different parts of the process.<\/p><\/div><\/div>\n<\/div>\n<\/section>\n<section class=\"st-section\" id=\"st-dimensions\">\n<div class=\"container\">\n<div class=\"st-intro\"><span class=\"st-eyebrow\">Fit the machine and the image<\/span><h2>Stencil Dimensions, Alignment and Artwork<\/h2><\/div>\n<div class=\"st-size-grid\">\n<figure class=\"st-diagram\"><img loading=\"lazy\" alt=\"Plan distinguishing the outer frame, steel foil, usable aperture region and board or panel paste pattern\" decoding=\"async\" height=\"721\" src=\"https:\/\/flj-pcb.com\/wp-content\/plugins\/flj-site-assets\/svg\/pcb-stencils-size-regions.svg\" width=\"520\"\/><figcaption>The frame, foil and working image have distinct boundaries. Illustrative proportions; no specified manufacturing dimensions.<\/figcaption><\/figure>\n<div class=\"st-size-copy\"><h3>Frame Size and Printable Area<\/h3><p>The outer frame determines the tool&#8217;s machine envelope. Inside it, the foil and support arrangement leave a working region for the apertures. The complete board or panel paste image must fit within that region.<\/p><p>A frame&#8217;s outside dimension alone does not establish the printable board size. Foil extent, mounting and usable image area need to be matched as one compatible combination.<\/p><p>The printing setup also needs room for the squeegee stroke and its start and finish positions. That travel extends beyond the aperture pattern and must suit the printer and mounted foil; it is a separate check from keeping the cut image inside the valid aperture region.<\/p><dl class=\"st-size-notes\"><div><dt>Outer frame<\/dt><dd>Match the printer&#8217;s available space and clamping arrangement.<\/dd><\/div><div><dt>Steel foil<\/dt><dd>Match the retained sheet and its support or tensioning features.<\/dd><\/div><div><dt>Aperture region<\/dt><dd>Keep every required opening inside the region available for aperture production.<\/dd><\/div><div><dt>Board \/ panel image<\/dt><dd>Keep the intended pattern, position and orientation within the working region.<\/dd><\/div><\/dl><\/div>\n<\/div>\n<div class=\"st-artwork\"><div><h3>Top and Bottom Paste Data<\/h3><p>The paste layers define the intended stencil openings. They differ from the solder-mask layers, which define exposed areas of the board surface. Include the relevant <a href=\"https:\/\/flj-pcb.com\/de\/resources\/pcb-assembly-files\/#paste\">paste-layer files or stencil drawing<\/a> with the board or panel revision.<\/p><\/div><div><p>Top and bottom images can require different patterns and orientations. If both are arranged on one foil, the combined image must suit its usable region and the intended printing setup.<\/p><p>Fiducials support alignment. Their form and position need to match the printer or fixture and be identified with the intended board-facing and squeegee-facing sides.<\/p><\/div><\/div>\n<div class=\"st-quote\"><div><h3>Get a Stencil Made for Your Build<\/h3><p>Send the paste data, board or panel dimensions, and printer or mounting requirements. FLJ supplies the finished stencil separately or with coordinated PCB and SMT assembly.<\/p><\/div><a class=\"btn\" href=\"https:\/\/flj-pcb.com\/de\/contact\/\">Request Your Stencil<\/a><\/div>\n<\/div>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Home \/ PCB Stencils Custom solder-paste tooling PCB Stencils Laser-cut stainless-steel stencils for prototype and production SMT assembly, supplied as [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center 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