{"id":5773,"date":"2026-11-03T08:30:26","date_gmt":"2026-11-03T08:30:26","guid":{"rendered":"https:\/\/flj-pcb.com\/?page_id=5773"},"modified":"2026-11-03T08:30:26","modified_gmt":"2026-11-03T08:30:26","slug":"metal-core-pcb","status":"publish","type":"page","link":"https:\/\/flj-pcb.com\/de\/pcb-manufacturer\/metal-core-pcb\/","title":{"rendered":"Metal-Core PCB"},"content":{"rendered":"
\n
Startseite<\/a>\/<\/span>PCB Manufacturing<\/a>\/<\/span>Metallkern-Leiterplatte<\/span><\/div>\n
CUSTOM ALUMINUM & COPPER CIRCUIT BOARDS<\/span>

Metallkern-LeiterplatteHerstellung<\/h1>

Thermal management starts at the circuit board.<\/p>

FLJ manufactures metal core PCBs for LED lighting and power electronics, with aluminum and copper constructions, custom profiles and optional component assembly. Order prototype quantities or production boards built to your circuit and mounting arrangement.<\/p>

Get an MCPCB Quote<\/a>Explore metal core boards \u2193<\/a><\/div><\/div>
\"Metal-base
Custom circuit patterns and machined metal-base profiles.<\/figcaption><\/figure><\/section>\n
Aluminum & copper bases<\/span>Single-layer & multilayer constructions<\/span>Bare boards & PCB assembly<\/span><\/div>\n

Metal Core PCB Construction and Thermal Performance<\/h2>

A metal core printed circuit board combines the electrical circuit with a metal heat spreader. In the common insulated metal substrate (IMS) construction, a thin dielectric bonds the copper circuitry to an aluminum or copper base.<\/p><\/div>

An LED array operating for long periods needs a continuous route for heat to leave the packages. Heat moves through the soldered pads, across the insulating layer and into the metal beneath them. The base spreads it over a wider area for transfer to a heatsink or housing. This path helps control LED junction temperature and preserve light output during operation; it also carries heat away from power semiconductors.<\/p>

The dielectric is central to this arrangement: it must conduct heat while electrically separating the live circuit from the metal. LED-board constructions commonly use dielectric thicknesses around 75\u2013150 \u03bcm (3\u20136 mil)<\/strong>. A thinner layer shortens the heat path; the material\u2019s insulation properties determine the suitable thickness for the circuit.<\/p>

Thermal conductivity, expressed in W\/m-K<\/strong>, describes a material. Dielectric thickness, heat-transfer area and the mounting interface also affect thermal resistance. Keeping these quantities distinct matters when choosing a metal base: high conductivity in the base cannot compensate for a poor insulating bond or incomplete contact with the heatsink.<\/p><\/div>

LED \/ power device<\/span>\u2193<\/b><\/div>
Copper circuit<\/b>Component pads and current paths<\/span><\/div>
Thermally conductive dielectric<\/b>Electrical insulation \u00b7 Heat transfer<\/span><\/div>
Metal base<\/b>Aluminum or copper heat spreader<\/span><\/div>
\u2193<\/span> Thermal interface \u2192 heatsink \/ housing<\/div>
Illustrative single-layer IMS cross-section. Layer thicknesses are not to scale.<\/figcaption><\/figure><\/div>

Circuit copper thickness<\/b>Sets the conductor cross-section and contributes to current carrying and local heat spreading.<\/p>

Dielektrische Dicke<\/b>Sets the distance heat crosses while maintaining separation from the metal.<\/p>

Base thickness<\/b>Contributes to rigidity, mounting fit and heat spreading across the board.<\/p><\/div><\/section>\n

Aluminum, Copper and Multilayer Metal Core PCBs<\/h2>

The right construction connects the heat source, routing layout and cooling surface. Base material and circuit copper are separate choices: a copper base is not the same feature as thick copper traces.<\/p><\/div>

\"Circuit
Metal backing and the finished circuit face perform different jobs.<\/figcaption><\/figure>

Aluminum-base boards<\/h3>

Aluminium-PCBs<\/a> combine low weight with practical heat spreading and production cost. They are widely used in lighting modules mounted against a fixture body or extruded aluminum profile. Aluminum alloys such as 5052 and 6061 are used as base materials, with the selected grade and thickness matched to the mechanical construction.<\/p>

Copper-based boards<\/h3>

Copper-core PCBs<\/a> offer higher base-metal thermal conductivity for spreading concentrated heat from high-power devices. Copper is heavier and more expensive than aluminum and requires more demanding machining. Copper grades such as C1100 are used where the thermal and mechanical design justify that trade-off. Aluminum is often chosen for broad LED-board areas, while copper can be useful beneath a concentrated heat source in a compact assembly.<\/p><\/div><\/div>

Single-layer IMS<\/h3>

A single copper circuit is bonded above the dielectric and metal backing. Components and routing occupy the circuit face, while the underside provides the cooling contact. This is a practical construction for many LED arrays and other SMT circuits that fit on one routing layer.<\/p><\/article>

Double-sided & multilayer<\/h3>

More complex circuits can use multilayer PCB constructions<\/a> with a metal backing or an internal metal core. Additional routing layers and insulated electrical connections expand the component and interconnection options beyond a conventional single-layer board.<\/p><\/article>

Thermal-separation copper<\/h3>

A dedicated copper contact beneath a compatible device\u2019s thermal pad provides a direct path into the base. Electrical pads remain isolated from that contact. The package\u2019s thermal-pad arrangement determines whether this structure is suitable.<\/p><\/article><\/div><\/div><\/section>\n

Metal Core PCB vs. FR4<\/h2>

A small number of low-power indicators may need no special substrate. An array of LEDs running for long periods creates a different thermal task: heat has to leave many closely spaced devices throughout operation. Metal-base construction becomes useful when that load needs a short path toward a cooling surface.<\/p><\/div>

Conventional single-layer IMS compared with a glass-epoxy PCB<\/caption>
Merkmal<\/th>FR-4 PCB<\/th>Single-layer metal-base PCB<\/th><\/tr><\/thead>
Board structure<\/th>Glass-reinforced epoxy with copper circuits and planes<\/td>Copper circuit, thermally conductive dielectric and a metal backing<\/td><\/tr>
Heat-transfer path<\/th>Copper areas and thermal vias can carry heat toward another surface or heatsink<\/td>Heat crosses the thin dielectric directly into the metal base<\/td><\/tr>
Thermische Durchkontaktierungen<\/th>Can connect device thermal pads to copper on other layers. Open vias in those pads may draw solder away during assembly, so their treatment matters.<\/td>Not required to create the direct dielectric-to-base heat path<\/td><\/tr>
Components & holes<\/th>Surface-mount and through-hole components; plated vias between layers<\/td>Normally SMT components with mechanical mounting holes; electrical holes through metal need an insulated structure<\/td><\/tr>
Mask & cooling surface<\/th>Mask may cover both circuit faces<\/td>White mask is common on the LED circuit face; the metal underside forms the mounting\/cooling surface<\/td><\/tr>
Mechanical processing<\/th>Standard laminate drilling, routing and scoring<\/td>Metal cutting and edge finishing require suitable tooling and burr control<\/td><\/tr><\/tbody><\/table><\/div>

Choose FR-4-Platinen<\/a> for their broad routing and material options when the thermal design permits. Choose a metal-base construction when the board needs to spread heat directly toward a heatsink or housing. Multilayer metal-core boards combine different features and need their own construction assessment.<\/p><\/section>\n

Metal Core PCB Manufacturing and Assembly<\/h2>

The circuit pattern follows familiar PCB principles, but a conductive metal base changes the hole structure, mechanical processing and assembly heat flow. FLJ fabricates the board around those differences.<\/p><\/div>

Fabricating the insulated circuit<\/h3>

The copper, dielectric and metal base form the starting laminate or bonded stack. For multilayer constructions, lay-up and lamination also establish the internal routing and insulation. The dielectric must bond continuously to the surrounding surfaces: voids interrupt heat transfer and can weaken electrical isolation.<\/p>

Imaging and etching define the tracks, pads and copper areas. Copper thickness affects etch compensation and achievable spacing. The finished pattern is inspected before solder mask and pad finish are applied.<\/p><\/article>

Forming holes through a metal core<\/h3>

A conventional single-layer SMT board can be drilled for mechanical mounting without a plated-through-hole process. It does not need hole-wall metallization simply to move heat into its backing.<\/p>

For an electrical connection through a conductive core, the conductor must be separated from the metal. One route creates an oversized clearance, fills it with insulation, then drills and metallizes the smaller electrical hole. This adds operations that a simple mounting hole does not require.<\/p><\/article>

Machining and finishing the metal base<\/h3>

Routing, drilling and profile cutting create the mounting features and finished outline. Tool condition and cutting parameters control burrs and damage near the dielectric. Clean edges and an accurate profile help the board seat against its cooling surface.<\/p>

Solder mask protects the circuit; white is a common choice for LED light engines. ENIG, immersion silver, immersion tin and OSP are finish options within the aluminum-board process range. Final checks cover circuit continuity, shorts, dimensions and the specified circuit-to-base insulation test.<\/p><\/article>

Assembling components on the board<\/h3>

FLJ can supply the populated board through SMT-Best\u00fcckung<\/a>, bringing solder-paste printing, component placement and reflow together with fabrication. Because the metal base draws heat away from the soldering area, the temperature profile must heat the component joints adequately across the assembly.<\/p>

The soldering profile is developed around the base material, board dimensions and component mix. Inspection checks placement and solder-joint quality, with electrical or functional testing included for the populated build. Fabrication and assembly remain connected through the same board construction.<\/p><\/article><\/div><\/div><\/section>\n

Metal Core PCB Manufacturing Specifications<\/h2>

FLJ supplies aluminum and copper-based boards within the following fabrication ranges. Finished-board thickness, circuit copper and the selected thermal dielectric are specified separately.<\/p><\/div>

Aluminum and copper-based fabrication capabilities<\/caption>
Parameter<\/th>Aluminum-base PCB<\/th>PCB auf Kupferbasis<\/th><\/tr><\/thead>
Finished-board thickness<\/th>0.2\u20135.0 mm<\/td>0.5\u20135.0 mm<\/td><\/tr>
Finished circuit copper<\/th>18, 25, 35 or 70 \u03bcm<\/td>1\u20133 oz<\/td><\/tr>
Construction<\/th>Single-layer metal-backed and selected custom structures<\/td>1\u20138 layers; single-sided, double-sided with core, multilayer and thermal-separation<\/td><\/tr>
Dielectric conductivity<\/th>1\u201312 W\/m\u00b7K, depending on material grade<\/td>Selected with the insulation and thermal construction<\/td><\/tr>
Conductor geometry<\/th>Minimum spacing: 0.2 mm<\/td>Line \/ space: 4 \/ 5 mil at 1 oz; 6 \/ 8 mil at 2 oz; 10 \/ 11 mil at 3 oz<\/td><\/tr>
Board size<\/th>Standard maximum: 480 \u00d7 580 mmLarge-format option: 580 \u00d7 1180 mm<\/td>Maximum: 1200 \u00d7 480 mm<\/td><\/tr>
Hole specification<\/th>Hole tolerance: \u00b10.1 mm<\/td>Minimum drilling hole: 0.6 mm<\/td><\/tr>
Outline tolerance<\/th>\u00b10,15 mm<\/td>CNC: \u00b10.15 mm; punching: \u00b10.1 mm<\/td><\/tr>
Oberfl\u00e4cheng\u00fcte<\/th>ENIG, immersion silver, immersion tin, OSP<\/td>Finish specified for the copper-based construction<\/td><\/tr><\/tbody><\/table><\/div>

Available combinations follow the board construction and material. Additional dimensional details are listed in our metal-core PCB capabilities<\/a>.<\/p><\/section>\n

Metal Core PCB Applications<\/h2>

LED light engines are a major application, from linear luminaires to high-power arrays. Metal-base boards are also used beneath heat-generating semiconductors in power electronics.<\/p><\/div>

\"Circular<\/figure>

Industrial & outdoor LED lighting<\/h3>

Streetlights, high-bay luminaires and floodlights operate groups of LEDs for extended periods. The board carries the LED array and transfers heat toward the fixture\u2019s heatsink. Pad layout, mounting holes and the metal contact surface work together within the optical and mechanical design.<\/p><\/div><\/article>

\"Long<\/figure>

Commercial & architectural lighting<\/h3>

Linear fixtures, downlights and display lighting fit their circuits into shallow housings or long aluminum profiles. Metal-backed strips bring the LEDs close to that cooling surface. Board straightness, mounting pitch and consistent underside contact matter when several modules share one luminaire.<\/p><\/div><\/article>

\"Close
Automotive lighting application reference.<\/figcaption><\/figure>

Automotive LED lamps<\/h3>

Headlamps, daytime-running lights and signal lamps place LED heat sources inside compact housings. The board provides a path into the lamp\u2019s cooling structure while locating the LEDs relative to the optics. Thermal cycling, dielectric insulation and mechanical attachment are part of the material and assembly design.<\/p><\/div><\/article>

\"Power-electronics
Power-electronics application reference.<\/figcaption><\/figure>

Power conversion & motor drives<\/h3>

MOSFETs, rectifiers and other power devices generate heat during conduction and switching. A metal-base board spreads that localized load toward a chassis or heatsink. Circuit copper carries the current, while the insulating structure separates live conductors from the cooling base; compatible thermal-separation constructions provide an additional option.<\/p><\/div><\/article><\/div>

Order bare boards or a complete assembly<\/h3>

Send the circuit files, board outline and quantities for a metal-core PCB quotation. FLJ can combine fabrication with PCB-Montage<\/a>, supplying prototype builds and production quantities through the same project.<\/p><\/div>Request Your MCPCB Quote<\/a><\/div><\/div><\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

Home\/PCB Manufacturing\/Metal Core PCB CUSTOM ALUMINUM & COPPER CIRCUIT BOARDS Metal Core PCBManufacturing Thermal management starts at the circuit board. 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