{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/de_at\/hdi-board-cam-production-method\/","title":{"rendered":"HDI-Board-CAM-Produktionsverfahren"},"content":{"rendered":"<p><a href=\"https:\/\/flj-pcb.com\/de_at\/pcb-manufacturer\/hdi-pcb\/\" data-type=\"page\" data-id=\"1915\">HDI-Platten<\/a> erf\u00fcllen die Anforderungen von ICs mit hoher Dichte und von hochdichten Verbindungselementen. Sie dr\u00fccken <a href=\"https:\/\/flj-pcb.com\/de_at\/\" data-type=\"page\" data-id=\"6\">PCB-Herstellung<\/a> auf ein neues Niveau zu heben. HDI ist eines der hei\u00dfesten Themen in der Leiterplattenfertigung. Leute, die CAM f\u00fcr viele Arten von Leiterplatten machen, sind sich einig. HDI-Telefonplatinen sehen komplex aus, und die Routingdichte ist hoch. Die CAM-Produktion ist schwierig, und es ist schwer, sie schnell und korrekt zu beenden. Da die Kunden hohe Qualit\u00e4t und schnelle Lieferung verlangen, habe ich weiter ge\u00fcbt und zusammengefasst. Ich habe einige Erfahrungen gesammelt. Ich teile sie hier mit meinen CAM-Kollegen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Die Definition von SMD ist der erste schwierige Punkt bei CAM<\/h2>\n\n\n\n<p>Bei der PCB-Produktion wirken sich Muster\u00fcbertragung und \u00c4tzung auf das endg\u00fcltige Muster aus. Daher m\u00fcssen wir bei der CAM-Produktion die Linien und SMDs entsprechend den Akzeptanzregeln des Kunden kompensieren. Wenn wir SMD nicht korrekt definieren, k\u00f6nnen einige SMD-Pads auf der fertigen Leiterplatte zu klein sein.<\/p>\n\n\n\n<p>Kunden entwerfen h\u00e4ufig 0,5 mm CSP auf HDI-Telefonplatinen. Die Padgr\u00f6\u00dfe betr\u00e4gt 0,3 mm. Einige CSP-Pads haben Blind Vias. Das Blind Via kann auf ein Pad passen, das nur 0,3 mm gro\u00df ist. Das f\u00fchrt dazu, dass sich das CSP-Pad und das Pad f\u00fcr das Blind Via \u00fcberlappen oder kreuzen. In diesem Fall m\u00fcssen wir vorsichtig sein und Fehler vermeiden.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Spezifische Schritte<\/h3>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Schlie\u00dfen Sie die Bohrebenen, die den Blind Vias und Buried Vias entsprechen.<\/li>\n\n\n\n<li>Definieren Sie SMD.<\/li>\n\n\n\n<li>Verwenden Sie die Popup-Funktionen Feature Finder und Referenzauswahl. Suchen Sie auf der oberen und unteren Ebene nach Pads, die Blind Vias enthalten. Verschieben Sie diese Pads auf die Ebene T bzw. B.<\/li>\n\n\n\n<li>W\u00e4hlen Sie im Popup-Fenster Referenzauswahl auf der Ebene T (die Ebene, auf der sich die CSP-Pads befinden) die Pads aus, die das Blind Via um 0,3 mm ber\u00fchren, und l\u00f6schen Sie sie. L\u00f6schen Sie auf der obersten Ebene CSP-Pads von 0,3 mm im CSP-Bereich. Erstellen Sie dann auf der Grundlage des Kundenentwurfs f\u00fcr Gr\u00f6\u00dfe, Position und Anzahl der CSP-Pads selbst ein CSP-Pad und definieren Sie es als SMD. Kopieren Sie das CSP-Pad auf die TOP-Lage und f\u00fcgen Sie das Pad hinzu, das dem Blind Via auf der TOP-Lage entspricht. Erstellen Sie die B-Lage auf die gleiche Weise.<\/li>\n\n\n\n<li>Verwenden Sie die Netzlistendatei des Kunden, um andere SMDs zu finden, die \u00fcbersehen wurden oder zu oft definiert wurden.<\/li>\n<\/ol>\n\n\n\n<p>Verglichen mit der \u00fcblichen Produktionsmethode hat diese Methode ein klares Ziel und weniger Schritte. Diese Methode kann falsche Arbeitsschritte vermeiden und schnell und korrekt abschlie\u00dfen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Das Entfernen von nicht funktionierenden Pads ist auch ein besonderer Schritt f\u00fcr HDI-Telefonkarten<\/h2>\n\n\n\n<p>Nehmen Sie als Beispiel eine normale achtlagige HDI-Platine. Entfernen Sie zun\u00e4chst nicht funktionale Pads, die mit Durchkontaktierungen f\u00fcr die Lagen 2-7 \u00fcbereinstimmen, durch L\u00f6cher. Dann entfernen Sie nicht-funktionale Pads, die mit vergrabenen Durchkontaktierungen f\u00fcr die Lagen 3-6 und Durchkontaktierungen f\u00fcr die Lagen 2-7 \u00fcbereinstimmen.<\/p>\n\n\n\n<p>Schritte:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Verwenden Sie die Funktion NFPRemoval, um Pads zu entfernen, die zu nicht plattierten L\u00f6chern auf der oberen und unteren Ebene passen.<\/li>\n\n\n\n<li>Schlie\u00dfen Sie alle Bohrebenen au\u00dfer den Durchgangsl\u00f6chern. W\u00e4hlen Sie NFPRemoveUndrillRemoveUndrillLEDpads, um nicht funktionierende Pads f\u00fcr die Lagen 2-7 zu entfernen.<\/li>\n\n\n\n<li>Schlie\u00dfen Sie alle Bohrebenen mit Ausnahme der vergrabenen Durchkontaktierungen f\u00fcr die Lagen 2-7. W\u00e4hlen Sie NFPRemoveUndrilledPads und w\u00e4hlen Sie NO, um nicht-funktionale Pads f\u00fcr die Lagen 3-6 zu entfernen.<\/li>\n<\/ol>\n\n\n\n<p>Diese Methode zum Entfernen nicht funktionierender Pads ist klar und leicht zu erlernen. Sie ist am besten f\u00fcr Personen geeignet, die gerade erst mit der CAM-Arbeit beginnen.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"576\" height=\"432\" src=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2026\/01\/SMD.webp\" alt=\"SMD\" class=\"wp-image-4682\" srcset=\"https:\/\/flj-pcb.com\/wp-content\/uploads\/2026\/01\/SMD.webp 576w, https:\/\/flj-pcb.com\/wp-content\/uploads\/2026\/01\/SMD-300x225.webp 300w, https:\/\/flj-pcb.com\/wp-content\/uploads\/2026\/01\/SMD-16x12.webp 16w\" sizes=\"(max-width: 576px) 100vw, 576px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">\u00dcber das Laserbohren<\/h2>\n\n\n\n<p>Blind Vias auf HDI-Telefonkarten sind in der Regel Mikrovias von etwa 0,1 mm. Unser Unternehmen verwendet CO\u2082-Laser. Organische Materialien absorbieren Infrarotstrahlung stark, und das Material wird durch die Hitze abgetragen, so dass L\u00f6cher entstehen. Kupfer hingegen absorbiert Infrarotstrahlen nur wenig, und der Schmelzpunkt von Kupfer ist hoch. CO\u2082-Laser k\u00f6nnen Kupferfolie nicht abtragen. Daher wird das Kupfer an den Laserbohrungen mit einem \u00c4tzmittel wegge\u00e4tzt. CAM muss daf\u00fcr Bohrlochfotoplots anfertigen. Gleichzeitig muss der Abstand zwischen Blind Vias und Buried Vias mindestens 4 mil betragen, um sicherzustellen, dass die zweite \u00e4u\u00dfere Schicht (der Boden des Laserlochs) Kupfer enth\u00e4lt. Daher m\u00fcssen wir Analyse \/ Fertigung \/ Board-Drill-Checks verwenden, um schlechte L\u00f6cher zu finden.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Via-F\u00fcllung und L\u00f6tmaske<\/h2>\n\n\n\n<p>Bei HDI-Laminatstapeln werden f\u00fcr die sekund\u00e4ren Au\u00dfenschichten in der Regel RCC-Materialien verwendet. Die dielektrische Dicke ist d\u00fcnn und der Harzgehalt ist gering. Prozesstests zeigen diese Regel: Wenn die fertige Plattendicke mehr als 0,8 mm betr\u00e4gt und die metallisierte Tasche \u2265 0,8 mm \u00d7 2,0 mm ist und das metallisierte Via \u2265 1,2 mm ist, m\u00fcssen wir zwei S\u00e4tze von Via-F\u00fclldateien vorbereiten. Das hei\u00dft, die Via-F\u00fcllung wird in zwei F\u00fcllungen aufgeteilt. Die inneren Schichten werden mit Harz planarisiert, und die \u00e4u\u00dfere Schicht wird vor dem Schritt der L\u00f6tstoppmaske mit L\u00f6tstoppfarbe gef\u00fcllt.<\/p>\n\n\n\n<p>W\u00e4hrend des L\u00f6tmaskenprozesses fallen manchmal Vias auf oder in die N\u00e4he von SMD-Pads. Der Kunde verlangt, dass alle Vias gef\u00fcllt werden. Daher k\u00f6nnen Durchkontaktierungen, die in der L\u00f6tmaske freiliegen oder halb freiliegen, leicht L\u00f6tpaste oder Fett auf dem Pad verursachen. Das CAM-Personal muss sich damit auseinandersetzen. In der Regel entscheiden wir uns zun\u00e4chst f\u00fcr das \u00d6ffnen des Vias. Wenn wir das Via nicht verschieben k\u00f6nnen, folgen Sie diesen Schritten:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>F\u00fcgen Sie auf der L\u00f6tmaske einen hellen Punkt hinzu, der auf einer Seite 3 mil kleiner ist als das fertige Loch.<\/li>\n\n\n\n<li>F\u00fcgen Sie auf der L\u00f6tmaske einen durchscheinenden Punkt hinzu, der auf einer Seite 3 mil gr\u00f6\u00dfer ist als das fertige Loch. (In diesem Fall erlaubt der Kunde, dass ein kleiner Teil des Pads von der Maske bedeckt wird).<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">Anfertigung des Umrisses und der Verkleidung der Tafel<\/h2>\n\n\n\n<p>HDI-Telefonzellen werden in der Regel als Platten geliefert. Das Aussehen ist komplex und der Kunde gibt CAD-Dateien f\u00fcr die Verkleidung vor. Wenn wir die Schalttafel anhand der Kundendatei mit Genesis2000 zeichnen, ist das m\u00fchsam. Wir k\u00f6nnen in der Datei auf Speichern unter klicken und den Speichertyp in AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF) \u00e4ndern. Dann lesen wir die *.DXF-Datei wie eine normale Gerber-Datei. W\u00e4hrend des Einlesens des Umrisses werden auch die Gr\u00f6\u00dfe und Position von Stempell\u00f6chern, Fixierl\u00f6chern und optischen Passermarken gelesen. Diese Methode ist schnell und genau.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Bearbeitung von Fr\u00e4srahmen<\/h2>\n\n\n\n<p>Wenn wir den Fr\u00e4srahmen bearbeiten, schneiden wir, sofern der Kunde nicht w\u00fcnscht, dass das Kupfer im CAM-Verfahren freigelegt wird, einen kleinen Teil des Kupfers nach innen vom Rahmen ab, um zu vermeiden, dass sich das Kupfer am Rand der Leiterplatte in der Produktion abl\u00f6st. Dies f\u00fchrt zu F\u00e4llen wie in Abbildung 2A. Wenn die beiden Enden von A nicht zum selben Netz geh\u00f6ren und die Kupferbreite weniger als 3 mil betr\u00e4gt (was m\u00f6glicherweise nicht herstellbar ist), dann f\u00fchrt dies zu einer offenen Stelle. Die Genesis2000-Analyse wird dieses Problem nicht aufzeigen. Wir m\u00fcssen also eine andere Methode anwenden. Wir k\u00f6nnen mehrere Netzvergleiche durchf\u00fchren und beim zweiten Vergleich das Rahmenkupfer in die Leiterplatte schneiden. Wenn das Vergleichsergebnis keine Unterbrechung zeigt, dann geh\u00f6ren die beiden Enden von A zum selben Netz oder die Breite ist &gt; 3 mil und das Muster ist herstellbar. Wenn es eine offene Stelle gibt, verbreitern Sie das Kupfer.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Kurze Zusammenfassung der wichtigsten Punkte<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Definieren Sie SMD sorgf\u00e4ltig. Verwenden Sie Lagenschlie\u00df- und Popup-Werkzeuge, um Pads zu finden, die Blind Vias enthalten. Ersetzen Sie kleine Pads durch korrekte CSP-Pads und kopieren Sie sie auf die obere und untere Ebene. Dadurch werden \u00dcberlappungen und Fehler vermieden.<\/li>\n\n\n\n<li>Entfernen Sie nicht funktionierende Pads Schritt f\u00fcr Schritt mit NFP-Entfernungswerkzeugen. Dies ist klar und gut f\u00fcr neue CAM-Mitarbeiter.<\/li>\n\n\n\n<li>Beim Laserbohren ist zu beachten, dass CO\u2082-Laser kein Kupfer abtragen. Verwenden Sie \u00c4tz- und Bohrbelichtungsfotoplots. Halten Sie zwischen Blind- und vergrabenen Durchkontaktierungen einen Abstand von mindestens 4 mil ein und f\u00fchren Sie Bohrkontrollen auf der Leiterplatte durch.<\/li>\n\n\n\n<li>Erstellen Sie Via-Fill-Dateien, wenn Plattendicke und Lochgr\u00f6\u00dfe der Regel entsprechen. Teilen Sie innere und \u00e4u\u00dfere F\u00fcllungen nach Bedarf auf. Behandeln Sie Durchkontaktierungen in der N\u00e4he von SMDs in der L\u00f6tmaske, indem Sie geeignete Durchleuchtungspunkte hinzuf\u00fcgen.<\/li>\n\n\n\n<li>F\u00fcr das Lesen von DXF-Panels konvertieren Sie CAD in DXF und lesen es wie Gerber, um Umrisse, Stanzl\u00f6cher und Passermarkenpositionen schnell und richtig zu ermitteln.<\/li>\n\n\n\n<li>Bei Fr\u00e4srahmenkupfer die Netze testen und das Kupfer verbreitern, wenn Vergleiche \u00d6ffnungen zeigen.<\/li>\n<\/ol>\n\n\n\n<p>Diese Methode hat klare Ziele und weniger Schritte. Verwenden Sie sie, um Fehler zu reduzieren und die korrekte CAM-Produktion f\u00fcr HDI-Telefonkarten zu beschleunigen.<\/p>","protected":false},"excerpt":{"rendered":"<p>HDI boards meet the needs of high density ICs and high density interconnect assembly. 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