{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/es\/hdi-board-cam-production-method\/","title":{"rendered":"M\u00e9todo de producci\u00f3n HDI Board CAM"},"content":{"rendered":"

Placas de IDH<\/a> satisfacen las necesidades de los circuitos integrados de alta densidad y del montaje de interconexiones de alta densidad. Impulsan Fabricaci\u00f3n de PCB<\/a> a un nuevo nivel. La IDH es uno de los temas m\u00e1s candentes en la fabricaci\u00f3n de placas de circuito impreso. La gente que hace CAM para muchos tipos de PCB est\u00e1 de acuerdo. Las placas telef\u00f3nicas HDI parecen complejas, y la densidad de enrutamiento es alta. La producci\u00f3n CAM es dura, y es dif\u00edcil terminar r\u00e1pido y correctamente. Ante las necesidades de los clientes de alta calidad y entrega r\u00e1pida, he seguido practicando y resumiendo. Tengo algo de experiencia. La comparto aqu\u00ed con los colegas de CAM.<\/p>\n\n\n\n

Definir el SMD es el primer punto dif\u00edcil en CAM<\/h2>\n\n\n\n

En la producci\u00f3n de PCB, la transferencia de patrones y el grabado afectar\u00e1n al patr\u00f3n final. Por ello, en la producci\u00f3n CAM, debemos compensar las l\u00edneas y los SMD de acuerdo con las normas de aceptaci\u00f3n del cliente. Si no definimos los SMD correctamente, algunas almohadillas SMD de la placa acabada pueden ser demasiado peque\u00f1as.<\/p>\n\n\n\n

Los clientes suelen dise\u00f1ar CSP de 0,5 mm en placas telef\u00f3nicas HDI. El tama\u00f1o del pad es de 0,3 mm. Algunos pads CSP tienen v\u00edas ciegas. La v\u00eda ciega puede coincidir con un pad de s\u00f3lo 0,3 mm. Esto hace que el pad CSP y el pad de la v\u00eda ciega se solapen o crucen. En este caso hay que tener cuidado y evitar errores.<\/p>\n\n\n\n

Pasos espec\u00edficos<\/h3>\n\n\n\n
    \n
  1. Cierre las capas de perforaci\u00f3n que corresponden a las v\u00edas ciegas y a las v\u00edas enterradas.<\/li>\n\n\n\n
  2. Define SMD.<\/li>\n\n\n\n
  3. Utilice las funciones emergentes Buscador de elementos y Selecci\u00f3n de referencias. Desde la capa superior y la capa inferior, busque los pads que incluyan v\u00edas ciegas. Mueva estos pads a la capa T y a la capa B respectivamente.<\/li>\n\n\n\n
  4. En la ventana emergente Selecci\u00f3n de referencia, en la capa T (la capa donde est\u00e1n los pads CSP), elija los pads que tocan la v\u00eda ciega en 0,3 mm y elim\u00ednelos. Elimine los pads CSP de la capa superior de 0,3 mm en el \u00e1rea CSP. A continuaci\u00f3n, bas\u00e1ndose en el dise\u00f1o del cliente para el tama\u00f1o, posici\u00f3n y n\u00famero de pads CSP, cree un pad CSP usted mismo y def\u00ednalo como SMD. Copie el pad CSP a la capa TOP y a\u00f1ada el pad que corresponde a la v\u00eda ciega en la capa TOP. Haga la capa B de la misma manera.<\/li>\n\n\n\n
  5. Utilice el archivo netlist del cliente para encontrar otros SMD que se hayan omitido o que se hayan definido demasiadas veces.<\/li>\n<\/ol>\n\n\n\n

    En comparaci\u00f3n con el m\u00e9todo de producci\u00f3n habitual, esta forma tiene un objetivo claro y menos pasos. Este m\u00e9todo puede evitar operaciones err\u00f3neas y terminar r\u00e1pida y correctamente.<\/p>\n\n\n\n

    La eliminaci\u00f3n de las almohadillas no funcionales tambi\u00e9n es un paso especial para las tarjetas telef\u00f3nicas de IDH.<\/h2>\n\n\n\n

    Tomemos como ejemplo una placa HDI normal de ocho capas. En primer lugar, elimine las pastillas no funcionales que coincidan con las v\u00edas de las capas 2-7 a trav\u00e9s de los orificios. A continuaci\u00f3n, elimine las pastillas no funcionales que coincidan con las v\u00edas enterradas de las capas 3-6 y las v\u00edas de las capas 2-7.<\/p>\n\n\n\n

    Pasos:<\/p>\n\n\n\n

      \n
    1. Utilice la funci\u00f3n NFPRemoval para eliminar las almohadillas que coincidan con los orificios no chapados de las capas superior e inferior.<\/li>\n\n\n\n
    2. Cierre todas las capas de taladrado excepto los taladros pasantes. Elija NFPRemoveUndrillRemoveUndrillLEDpads para eliminar las almohadillas no funcionales de las capas 2-7.<\/li>\n\n\n\n
    3. Cierre todas las capas perforadas excepto las v\u00edas enterradas para las capas 2-7. Elija NFPRemoveUndrilledPads y seleccione NO para eliminar los pads no funcionales de las capas 3-6.<\/li>\n<\/ol>\n\n\n\n

      El uso de este m\u00e9todo para eliminar las almohadillas no funcionales es claro y f\u00e1cil de aprender. Es el mejor para las personas que acaban de empezar a trabajar con CAM.<\/p>\n\n\n\n

      \"SMD\"<\/figure>\n\n\n\n

      Acerca del taladrado l\u00e1ser<\/h2>\n\n\n\n

      Las v\u00edas ciegas de las tarjetas telef\u00f3nicas de IDH suelen ser microv\u00edas de unos 0,1 mm. Nuestra empresa utiliza l\u00e1seres de CO\u2082. Los materiales org\u00e1nicos absorben mucho los infrarrojos y el material se ablaciona por el calor para hacer agujeros. Pero el cobre absorbe poco los infrarrojos y su punto de fusi\u00f3n es alto. Los l\u00e1seres de CO\u2082 no pueden ablacionar la l\u00e1mina de cobre. Por ello, el cobre de los orificios l\u00e1ser se graba con aguafuerte. Para ello, CAM debe realizar fotolitos de exposici\u00f3n de los taladros. Al mismo tiempo, para asegurarse de que la segunda capa exterior (la parte inferior del agujero l\u00e1ser) mantiene el cobre, la distancia entre las v\u00edas ciegas y las v\u00edas enterradas debe ser de al menos 4 mil. Por lo tanto, debemos utilizar An\u00e1lisis \/ Fabricaci\u00f3n \/ Board-Drill-Checks para encontrar agujeros malos.<\/p>\n\n\n\n

      Relleno de v\u00edas y m\u00e1scara de soldadura<\/h2>\n\n\n\n

      En las pilas de laminaci\u00f3n HDI, las capas exteriores secundarias suelen utilizar material RCC. El espesor diel\u00e9ctrico es fino y el contenido de resina es bajo. Las pruebas de proceso muestran esta regla: si el grosor de la placa acabada es superior a 0,8 mm, y la cavidad metalizada es \u2265 0,8 mm \u00d7 2,0 mm, y la v\u00eda metalizada es \u2265 1,2 mm, debemos preparar dos juegos de archivos de relleno de v\u00edas. Es decir, el relleno de la v\u00eda se divide en dos rellenos. Las capas interiores se planarizan con resina, y la capa exterior se rellena con tinta de m\u00e1scara de soldadura antes del paso de m\u00e1scara de soldadura.<\/p>\n\n\n\n

      Durante el proceso de m\u00e1scara de soldadura, a veces caen v\u00edas sobre los pads SMD o cerca de ellos. El cliente pide que se rellenen todas las v\u00edas. Por tanto, las v\u00edas que quedan expuestas en la m\u00e1scara de soldadura o semiexpuestas pueden provocar f\u00e1cilmente pasta de soldadura o grasa en el pad. El personal de CAM debe hacer frente a esta situaci\u00f3n. Normalmente, lo primero que hacemos es abrir la v\u00eda. Si no podemos mover la v\u00eda, siga estos pasos:<\/p>\n\n\n\n

        \n
      1. A\u00f1ade un punto transparente en la m\u00e1scara de soldadura que sea 3 mil m\u00e1s peque\u00f1o en un lado que el orificio acabado.<\/li>\n\n\n\n
      2. A\u00f1ada un punto claro en la m\u00e1scara de soldadura que sea 3 mil m\u00e1s grande por un lado que el agujero acabado. (En este caso, el cliente permite que una peque\u00f1a cantidad de pad quede cubierta por la m\u00e1scara).<\/li>\n<\/ol>\n\n\n\n

        Realizaci\u00f3n del esquema del tablero y panelizaci\u00f3n<\/h2>\n\n\n\n

        Los paneles telef\u00f3nicos de IDH suelen entregarse en forma de paneles. El aspecto es complejo y el cliente facilita archivos CAD para el panelado. Si dibujamos el panel utilizando el archivo del cliente con Genesis2000, resulta problem\u00e1tico. Podemos hacer clic en Guardar como en el archivo y cambiar el tipo de guardado a AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF). A continuaci\u00f3n, leemos el archivo *.DXF como un Gerber normal. Mientras leemos el contorno, tambi\u00e9n leemos el tama\u00f1o y la posici\u00f3n de los agujeros de estampado, los agujeros de localizaci\u00f3n y los fiduciales \u00f3pticos. Este m\u00e9todo es r\u00e1pido y preciso.<\/p>\n\n\n\n

        Procesamiento del bastidor de fresado<\/h2>\n\n\n\n

        Cuando procesamos el marco de fresado, a menos que el cliente pida exponer el cobre en CAM, cortamos una peque\u00f1a cantidad de cobre hacia el interior del marco para evitar que el cobre del borde de la placa se despegue en la producci\u00f3n. Esto provocar\u00e1 casos como el de la figura 2A. Si los dos extremos de A no pertenecen a la misma red y la anchura del cobre es inferior a 3 mil (que puede no ser fabricable), entonces causar\u00e1 una apertura. El an\u00e1lisis G\u00e9nesis2000 no mostrar\u00e1 este problema. As\u00ed que debemos utilizar otro m\u00e9todo. Podemos hacer m\u00e1s comparaciones de redes, y en la segunda comparaci\u00f3n cortar el cobre del marco en la placa. Si el resultado de la comparaci\u00f3n no muestra una abertura, entonces los dos extremos de A pertenecen a la misma red o la anchura es > 3 mil y el patr\u00f3n es fabricable. Si hay una abertura, ensanche el cobre.<\/p>\n\n\n\n

        Breve resumen de los puntos clave<\/h2>\n\n\n\n
          \n
        1. Defina SMD con cuidado. Utilice las herramientas de cierre de capas y de ventanas emergentes para encontrar pastillas que incluyan v\u00edas ciegas. Sustituya los pads peque\u00f1os por pads CSP correctos y c\u00f3pielos en las capas superior e inferior. As\u00ed se evitan solapamientos y errores.<\/li>\n\n\n\n
        2. Elimine las pastillas no funcionales paso a paso utilizando las herramientas de eliminaci\u00f3n de pastillas no funcionales. Esto es claro y bueno para el nuevo personal de CAM.<\/li>\n\n\n\n
        3. Para taladrar con l\u00e1ser, sepa que los l\u00e1seres de CO\u2082 no ablacionan el cobre. Utilice el grabado y haga fotolitos de exposici\u00f3n del taladro. Mantenga las v\u00edas ciegas y enterradas a una distancia m\u00ednima de 4 mil y realice comprobaciones de perforaci\u00f3n de la placa.<\/li>\n\n\n\n
        4. Realice los archivos de relleno v\u00eda cuando el grosor de la placa y el tama\u00f1o del agujero cumplan la regla. Divida los rellenos interiores y exteriores seg\u00fan sea necesario. Gestione las v\u00edas cerca de los SMD en la m\u00e1scara de soldadura a\u00f1adiendo los puntos de paso de luz adecuados.<\/li>\n\n\n\n
        5. Para la lectura de paneles DXF, convierta CAD a DXF y l\u00e9alo como Gerber para obtener el contorno, los orificios de estampado y las posiciones fiduciales de forma r\u00e1pida y correcta.<\/li>\n\n\n\n
        6. Para fresar el cobre del bastidor, pruebe las redes y ensanche el cobre si las comparaciones muestran aberturas.<\/li>\n<\/ol>\n\n\n\n

          Este m\u00e9todo tiene objetivos claros y menos pasos. Util\u00edcelo para reducir errores y acelerar la producci\u00f3n CAM correcta de placas telef\u00f3nicas HDI.<\/p>","protected":false},"excerpt":{"rendered":"

          HDI boards meet the needs of high density ICs and high density interconnect assembly. They push PCB manufacturing to a 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