{"id":4681,"date":"2026-01-26T08:15:38","date_gmt":"2026-01-26T08:15:38","guid":{"rendered":"https:\/\/flj-pcb.com\/?p=4681"},"modified":"2026-01-26T08:15:41","modified_gmt":"2026-01-26T08:15:41","slug":"hdi-board-cam-production-method","status":"publish","type":"post","link":"https:\/\/flj-pcb.com\/fi\/hdi-board-cam-production-method\/","title":{"rendered":"HDI Board CAM tuotantomenetelm\u00e4"},"content":{"rendered":"

HDI-levyt<\/a> t\u00e4ytt\u00e4v\u00e4t korkean tiheyden IC-piirien ja korkean tiheyden liit\u00e4nt\u00e4kokoonpanon tarpeet. Ne ty\u00f6nt\u00e4v\u00e4t PCB-valmistus<\/a> uudelle tasolle. HDI on yksi PCB-valmistuksen kuumimmista aiheista. Ihmiset, jotka tekev\u00e4t CAM-tekniikkaa monenlaisille piirilevyille, ovat samaa mielt\u00e4. HDI-puhelinlevyt n\u00e4ytt\u00e4v\u00e4t monimutkaisilta, ja reititystiheys on suuri. CAM-tuotanto on vaikeaa, ja sit\u00e4 on vaikea saada nopeasti ja oikein valmiiksi. Koska asiakkaat vaativat korkeaa laatua ja nopeaa toimitusta, jatkoin harjoittelua ja tiivist\u00e4mist\u00e4. Minulla on jonkin verran kokemusta. Jaan sen t\u00e4\u00e4ll\u00e4 CAM-kollegoiden kanssa.<\/p>\n\n\n\n

SMD:n m\u00e4\u00e4rittely on ensimm\u00e4inen vaikea kohta CAM-ohjelmassa.<\/h2>\n\n\n\n

PCB-tuotannossa kuvion siirto ja sy\u00f6vytys vaikuttavat lopulliseen kuvioon. Joten CAM-tuotannossa meid\u00e4n on kompensoitava linjat ja SMD:t asiakkaan hyv\u00e4ksymiss\u00e4\u00e4nt\u00f6jen mukaisesti. Jos emme m\u00e4\u00e4rittele SMD:t\u00e4 oikein, jotkut SMD-tyynyt valmiissa levyss\u00e4 voivat olla liian pieni\u00e4.<\/p>\n\n\n\n

Asiakkaat suunnittelevat usein 0,5 mm CSP:n HDI-puhelinlevyille. Tyynyn koko on 0,3 mm. Joissakin CSP-tyynyiss\u00e4 on sokeita l\u00e4pivientej\u00e4. Sokea l\u00e4pivienti voi sopia vain 0,3 mm:n padiin. T\u00e4ll\u00f6in CSP-tyyny ja sokean l\u00e4piviennin tyyny ovat p\u00e4\u00e4llekk\u00e4in tai ristikk\u00e4in. T\u00e4ss\u00e4 tapauksessa on oltava varovainen ja v\u00e4ltett\u00e4v\u00e4 virheit\u00e4.<\/p>\n\n\n\n

Erityiset vaiheet<\/h3>\n\n\n\n
    \n
  1. Sulje porauskerrokset, jotka vastaavat sokeita l\u00e4pivientej\u00e4 ja upotettuja l\u00e4pivientej\u00e4.<\/li>\n\n\n\n
  2. M\u00e4\u00e4rittele SMD.<\/li>\n\n\n\n
  3. K\u00e4yt\u00e4 Feature Finder -ponnahdusikkunaa ja Reference Selection -ponnahdusikkunaa. Etsi ylimm\u00e4lt\u00e4 ja alemmalta kerrokselta tyynyt, jotka sis\u00e4lt\u00e4v\u00e4t sokeita l\u00e4pivientej\u00e4. Siirr\u00e4 n\u00e4m\u00e4 tyynyt T-kerrokseen ja B-kerrokseen.<\/li>\n\n\n\n
  4. Valitse Reference Selection -ponnahdusikkunassa T-kerroksesta (kerros, jossa CSP-tyynyt ovat) tyynyt, jotka koskettavat sokeaa l\u00e4pivienti\u00e4 0,3 mm:n et\u00e4isyydell\u00e4, ja poista ne. Poista ylimm\u00e4n kerroksen CSP-tyynyt 0,3 mm:n CSP-alueelta. Tee sitten CSP-tyynyjen kokoa, sijaintia ja lukum\u00e4\u00e4r\u00e4\u00e4 koskevan asiakkaan suunnittelun perusteella itse CSP-tyyny ja m\u00e4\u00e4rit\u00e4 se SMD-tyynyksi. Kopioi CSP-tyyny TOP-kerrokseen ja lis\u00e4\u00e4 sokeaa l\u00e4pivienti\u00e4 vastaava tyyny TOP-kerrokseen. Tee B-kerros samalla tavalla.<\/li>\n\n\n\n
  5. Etsi asiakkaan verkkoluettelotiedoston avulla muita SMD-komponentteja, jotka j\u00e4iv\u00e4t m\u00e4\u00e4rittelem\u00e4tt\u00e4 tai jotka m\u00e4\u00e4riteltiin liian monta kertaa.<\/li>\n<\/ol>\n\n\n\n

    Tavalliseen tuotantomenetelm\u00e4\u00e4n verrattuna t\u00e4ll\u00e4 tavalla on selke\u00e4 tavoite ja v\u00e4hemm\u00e4n vaiheita. Menetelm\u00e4ll\u00e4 voidaan v\u00e4ltt\u00e4\u00e4 virheelliset toiminnot ja se voidaan viimeistell\u00e4 nopeasti ja oikein.<\/p>\n\n\n\n

    Toimimattomien tyynyjen poistaminen on my\u00f6s erityinen vaihe HDI-puhelinlevyjen osalta.<\/h2>\n\n\n\n

    Esimerkkin\u00e4 tavallinen kahdeksankerroksinen HDI-levy. Poistetaan ensin ei-toiminnalliset tyynyt, jotka vastaavat kerrosten 2-7 l\u00e4pivientej\u00e4 reikien kautta. Poistetaan sitten kerrosten 3-6 l\u00e4pivientien ja kerrosten 2-7 l\u00e4pivientien kanssa yhteensopivia ei-toimivia tyynyj\u00e4.<\/p>\n\n\n\n

    Vaiheet:<\/p>\n\n\n\n

      \n
    1. K\u00e4yt\u00e4 NFPRemoval-toimintoa poistaaksesi tyynyj\u00e4, jotka vastaavat yl\u00e4- ja alakerroksen pinnoittamattomia reiki\u00e4.<\/li>\n\n\n\n
    2. Sulje kaikki porauskerrokset l\u00e4pivientireiki\u00e4 lukuun ottamatta. Valitse NFPRemoveUndrillRemoveUndrillLEDpads poistaaksesi kerrosten 2-7 toimimattomat tyynyt.<\/li>\n\n\n\n
    3. Sulje kaikki porauskerrokset lukuun ottamatta kerrosten 2-7 upotettuja l\u00e4pivientej\u00e4. Valitse NFPRemoveUndrilledPads ja poista kerrosten 3-6 ei-toimivat tyynyt valitsemalla NO.<\/li>\n<\/ol>\n\n\n\n

      T\u00e4m\u00e4n menetelm\u00e4n k\u00e4ytt\u00e4minen ei-toimivien tyynyjen poistamiseen on selke\u00e4\u00e4 ja helppo oppia. Se on paras ihmisille, jotka juuri aloittavat CAM-ty\u00f6n.<\/p>\n\n\n\n

      \"SMD\"<\/figure>\n\n\n\n

      Tietoja laserporauksesta<\/h2>\n\n\n\n

      HDI-puhelinlevyjen sokeat l\u00e4piviennit ovat yleens\u00e4 noin 0,1 mm:n mikrol\u00e4pivientej\u00e4. Yrityksemme k\u00e4ytt\u00e4\u00e4 CO\u2082-lasereita. Orgaaniset materiaalit absorboivat voimakkaasti infrapunaa, ja materiaali abloituu l\u00e4mm\u00f6n vaikutuksesta reikien tekemiseksi. Kupari absorboi infrapunaa vain v\u00e4h\u00e4n, ja kuparin sulamispiste on korkea. CO\u2082-laserit eiv\u00e4t pysty poistamaan kuparifoliota. Niinp\u00e4 kupari laserreikien kohdalta sy\u00f6vytet\u00e4\u00e4n pois etsausaineella. CAM:n on teht\u00e4v\u00e4 t\u00e4t\u00e4 varten porausvalotusvalokuvia. Samaan aikaan, jotta varmistetaan, ett\u00e4 toinen ulompi kerros (laserrei\u00e4n pohja) s\u00e4ilytt\u00e4\u00e4 kuparin, sokeiden l\u00e4pivientien ja upotettujen l\u00e4pivientien v\u00e4lisen et\u00e4isyyden on oltava v\u00e4hint\u00e4\u00e4n 4 millimetri\u00e4. Siksi meid\u00e4n on k\u00e4ytett\u00e4v\u00e4 Analysis \/ Fabrication \/ Board-Drill-Checks -tarkastuksia huonojen reikien l\u00f6yt\u00e4miseksi.<\/p>\n\n\n\n

      Via t\u00e4ytt\u00f6 ja juotosmaski<\/h2>\n\n\n\n

      HDI-laminaatiopinoissa sekund\u00e4\u00e4risiss\u00e4 ulkokerroksissa k\u00e4ytet\u00e4\u00e4n yleens\u00e4 RCC-materiaalia. Dielektrinen paksuus on ohut ja hartsipitoisuus alhainen. Prosessitestit osoittavat t\u00e4m\u00e4n s\u00e4\u00e4nn\u00f6n: jos valmiin levyn paksuus on yli 0,8 mm ja metalloitu tasku on \u2265 0,8 mm \u00d7 2,0 mm ja metalloitu l\u00e4pivienti on \u2265 1,2 mm, on laadittava kaksi sarjaa l\u00e4pivientien t\u00e4ytt\u00f6tiedostoja. Toisin sanoen via-t\u00e4ytt\u00f6 jaetaan kahteen t\u00e4ytt\u00f6\u00f6n. Sis\u00e4kerrokset tasoitetaan hartsilla, ja ulompi kerros t\u00e4ytet\u00e4\u00e4n juotosmaskin musteella ennen juotosmaskivaihetta.<\/p>\n\n\n\n

      Juotosmaskiprosessin aikana l\u00e4pivientej\u00e4 putoaa joskus SMD-tyynyjen p\u00e4\u00e4lle tai niiden l\u00e4heisyyteen. Asiakas pyyt\u00e4\u00e4, ett\u00e4 kaikki l\u00e4piviennit t\u00e4ytet\u00e4\u00e4n. Joten juotosmaskissa paljastuneet tai puoliksi paljastuneet l\u00e4piviennit voivat helposti aiheuttaa juotospastan tai rasvan joutumisen padille. CAM-henkil\u00f6st\u00f6n on puututtava t\u00e4h\u00e4n. Yleens\u00e4 valitsemme ensin l\u00e4pivientien avaamisen. Jos emme voi siirt\u00e4\u00e4 l\u00e4pivienti\u00e4, noudata seuraavia vaiheita:<\/p>\n\n\n\n

        \n
      1. Lis\u00e4\u00e4 juotosmaskiin l\u00e4pikuultava piste, joka on 3 millimetri\u00e4 pienempi toiselta puolelta kuin valmis reik\u00e4.<\/li>\n\n\n\n
      2. Lis\u00e4\u00e4 juotosmaskiin l\u00e4pikuultava piste, joka on 3 millimetri\u00e4 suurempi toiselta puolelta kuin valmis reik\u00e4. (T\u00e4ss\u00e4 tapauksessa asiakas sallii pienen m\u00e4\u00e4r\u00e4n maskin peitt\u00e4m\u00e4\u00e4 tyyny\u00e4.)<\/li>\n<\/ol>\n\n\n\n

        Hallituksen hahmottaminen ja panelointi<\/h2>\n\n\n\n

        HDI-puhelinkortit toimitetaan yleens\u00e4 paneeleina. Ulkon\u00e4k\u00f6 on monimutkainen, ja asiakas antaa CAD-tiedostot paneeleita varten. Jos piirr\u00e4mme paneelin asiakkaan tiedoston avulla Genesis2000:lla, se on hankalaa. Voimme napsauttaa tiedostossa Tallenna nimell\u00e4 ja muuttaa tallennustyypiksi AutoCAD R14 \/ LT98 \/ LT97 DXF (*.DXF). Sitten luemme *.DXF-tiedoston normaalin Gerber-tiedoston tavoin. Samalla kun luemme \u00e4\u00e4riviivoja, luemme my\u00f6s leimausreikien, paikannusreikien ja optisten mittatikkujen koon ja sijainnin. T\u00e4m\u00e4 tapa on nopea ja tarkka.<\/p>\n\n\n\n

        Jyrsinkehyksen k\u00e4sittely<\/h2>\n\n\n\n

        Kun k\u00e4sittelemme jyrsinkehyst\u00e4, ellei asiakas pyyd\u00e4 kuparin paljastamista CAM-ohjelmassa, leikkaamme pienen m\u00e4\u00e4r\u00e4n kuparia kehyksest\u00e4 sis\u00e4\u00e4np\u00e4in, jotta v\u00e4ltet\u00e4\u00e4n levyn reunan kuparin kuoriutuminen tuotannossa. T\u00e4m\u00e4 aiheuttaa kuvan 2A kaltaisia tapauksia. Jos A:n kaksi p\u00e4\u00e4t\u00e4 eiv\u00e4t kuulu samaan verkkoon ja kuparin leveys on alle 3 mil (mik\u00e4 ei v\u00e4ltt\u00e4m\u00e4tt\u00e4 ole valmistettavissa), se aiheuttaa aukon. Genesis2000-analyysi ei osoita t\u00e4t\u00e4 ongelmaa. Meid\u00e4n on siis k\u00e4ytett\u00e4v\u00e4 toista menetelm\u00e4\u00e4. Voimme tehd\u00e4 useampia verkkovertailuja ja toisessa vertailussa leikata kehyksen kuparin piirilevyyn. Jos vertailun tulos ei osoita aukkoa, A:n kaksi p\u00e4\u00e4t\u00e4 kuuluvat samaan verkkoon tai leveys on > 3 mil ja kuvio on valmistettavissa. Jos aukko on olemassa, leveyt\u00e4 kuparia.<\/p>\n\n\n\n

        Lyhyt yhteenveto t\u00e4rkeimmist\u00e4 kohdista<\/h2>\n\n\n\n
          \n
        1. M\u00e4\u00e4rittele SMD huolellisesti. K\u00e4yt\u00e4 kerrosten sulkemis- ja ponnahdusikkunaty\u00f6kaluja l\u00f6yt\u00e4\u00e4ksesi sokeat l\u00e4piviennit sis\u00e4lt\u00e4vi\u00e4 tyynyj\u00e4. Korvaa pienet tyynyt oikeilla CSP-tyynyill\u00e4 ja kopioi yl\u00e4- ja alakerroksiin. N\u00e4in v\u00e4ltet\u00e4\u00e4n p\u00e4\u00e4llekk\u00e4isyydet ja virheet.<\/li>\n\n\n\n
        2. Poista toimimattomat tyynyt vaiheittain k\u00e4ytt\u00e4m\u00e4ll\u00e4 NFP:n poistoty\u00f6kaluja. T\u00e4m\u00e4 on selke\u00e4 ja hyv\u00e4 uudelle CAM-henkil\u00f6st\u00f6lle.<\/li>\n\n\n\n
        3. Laserporauksessa on huomattava, ett\u00e4 CO\u2082-laserit eiv\u00e4t poista kuparia. K\u00e4yt\u00e4 sy\u00f6vytyst\u00e4 ja tee porauksen valotusvalokuvia. Pid\u00e4 sokeiden ja upotettujen l\u00e4pivientien et\u00e4isyys toisistaan v\u00e4hint\u00e4\u00e4n 4 millimetrin et\u00e4isyydell\u00e4 ja suorita levyn poraustarkastuksia.<\/li>\n\n\n\n
        4. Tee t\u00e4ytetiedostot, kun levyn paksuus ja reik\u00e4koko ovat s\u00e4\u00e4nn\u00f6n mukaiset. Jaa sis\u00e4- ja ulkot\u00e4yt\u00f6t tarpeen mukaan. K\u00e4sittele l\u00e4piviennit SMD-piirien l\u00e4hell\u00e4 juotosmaskissa lis\u00e4\u00e4m\u00e4ll\u00e4 asianmukaiset l\u00e4pivalaisupisteet.<\/li>\n\n\n\n
        5. Paneelin DXF-lukemista varten muunna CAD DXF-muotoon ja lue sit\u00e4 Gerberin tavoin, jotta saat \u00e4\u00e4riviivat, leimausrei\u00e4t ja mittatunnisteiden sijainnit nopeasti ja oikein.<\/li>\n\n\n\n
        6. Jyrsinkehyksen kuparia varten testaa verkot ja leveyt\u00e4 kuparia, jos vertailuissa n\u00e4kyy aukkoja.<\/li>\n<\/ol>\n\n\n\n

          T\u00e4ll\u00e4 menetelm\u00e4ll\u00e4 on selke\u00e4t tavoitteet ja v\u00e4hemm\u00e4n vaiheita. Sen avulla voit v\u00e4hent\u00e4\u00e4 virheit\u00e4 ja nopeuttaa HDI-puhelinlevyjen oikeaa CAM-tuotantoa.<\/p>","protected":false},"excerpt":{"rendered":"

          HDI boards meet the needs of high density ICs and high density interconnect assembly. They push PCB manufacturing to a 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