PCB manufacturing & turnkey assembly · Shenzhen, China · Serving global OEMs

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Philifast FLJ PCB logoFLJ PCBManufacturing your next idea
PCB manufacturing & turnkey assemblyISO 9001 · ISO 13485 · IATF 16949
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Philifast · Shenzhen, China

Inside our
PCB & PCBA factory.

See the production resources, inspection methods and people that connect your design with a finished electronic assembly.

FLJ PCB brings PCB fabrication, SMT and through-hole assembly, component sourcing, programming and testing into a coordinated manufacturing service. Our assembly resources include seven SMT lines, two DIP lines and two manual soldering lines.

SMT placement machines with mounted component feeders and reels on the FLJ production floor
Production in focusFrom process preparation to inspected assemblies
7SMT production lines
2DIP / through-hole lines
2Manual soldering lines
Yamaha YRM20SMT placement resources
A closer look at production

Manufacturing resources.
A connected build process.

Equipment matters when it is connected to the right files, materials and process settings. Our engineering, procurement, production and quality teams coordinate those inputs throughout the build.

Operators, inspection equipment and assembly workstations on the FLJ production floor
PCB assembly production floor at FLJ.
01 / BOARD FABRICATION

The board beneath the assembly

Manufacturing review starts with the Gerber data, drill files, stack-up, materials and finished-board requirements. Our PCB scope includes FR4 multilayer boards, HDI, flex, rigid-flex, RF, metal-core and ceramic constructions.

PCB manufacturing →
02 / ELECTRONIC ASSEMBLY

SMT, through-hole & mixed builds

Surface-mount placement is supported by solder-paste printing, reflow and inspection. DIP, wave soldering and manual soldering resources support through-hole components and assemblies that combine both technologies.

PCB assembly →
03 / FINISHING & VERIFICATION

More than placing components

IC programming, functional testing, cable work and final product assembly can be included in the project. Confirm firmware, interfaces, fixtures and acceptance requirements before releasing the manufacturing package.

Electronics manufacturing services →
People, workstations & production

More from the production floor.

A closer look at our assembly environment, production workstations, component preparation and the people behind the build.

Operators assembling circuit boards at a row of workbenches in the FLJ workshop
Assembly workshop
Operator connecting a handheld programmer to a blue PCB panel beside stacks of assembled boards
IC 프로그래밍
Close view of a production workstation published by FLJ PCB
Production workstation
A circuit board held in a fixture for manual through-hole soldering
Through-hole soldering
A reel of electronic components
Component preparation
Philifast staff and visitors together in the assembly workshop
Factory visits
Equipment with a defined role

Follow the assembly line.

Each stage addresses a different production task. The route is prepared around the board construction, package mix, soldering requirements and agreed inspection plan.

Automatic solder paste printer with its cover open on the FLJ SMT production line
01 / PRINT

Automatic paste printing

The stencil and printing process establish the paste deposits before placement. Alignment and process settings are reviewed for the pad geometry and component mix.

3D solder paste inspection station with a PCB inspection image on its monitor at FLJ
02 / CHECK

3D solder paste inspection

SPI checks paste deposits before the next assembly stage. Inspection settings help identify printing issues early in the process.

Philifast surface-mount assembly line shown in the FLJ PCB image library
03 / PLACE

SMT placement

Seven SMT lines and Yamaha YRM20 placement resources support surface-mount builds. Placement preparation uses the approved BOM, component information and board data.

04 / Solder & complete

Reflow, DIP and manual soldering

Reflow temperature and conveyor settings are controlled for the assembly process. Through-hole work uses DIP and wave-soldering resources, with fixture preparation and manual soldering where the product needs it.

Two DIP lines and two manual soldering lines support this part of the build. Process engineers review the tooling and soldering route for mixed-technology assemblies.

Through-hole assembly →
Post-soldering production area published by Philifast
Post-soldering work area.
Production resource overview

What the equipment supports.

A machine name is one part of the manufacturing decision. Confirm the construction, package requirements and acceptance plan for your actual design.

Philifast production and inspection resources
ResourceConfiguration / methodRole in your build
SMT 어셈블리7 production lines; Yamaha YRM20 placement resourcesSurface-mount placement from approved board and component data.
Paste printing & SPIAutomatic stencil printing; 3D solder paste inspectionPrepare and check the paste deposits before placement.
리플로우 납땜Controlled temperature and conveyor settingsForm solder joints with a process matched to the assembly.
DIP / through-hole2 DIP lines; wave-soldering and insertion resourcesAssemble connectors and other through-hole components.
Manual soldering2 manual soldering linesSupport assemblies and process steps requiring manual work.
Optical & hidden-joint inspectionAOI and X-rayCheck visible assembly features and selected hidden solder joints.
IC 프로그래밍Offline and in-circuit programmingLoad the approved firmware using the project programming method.
Electrical & functional testingICT and FCT to customer requirementsVerify the agreed electrical checks and operating functions.
Additional reliability testsAging, temperature, humidity and drop testing by arrangementEvaluate the conditions defined in the customer’s test specification.

Coverage, fixtures, sampling and report requirements are confirmed for the order. Not every method is needed on every board.

Inspection & testing resources

Inspect the assembly.
Verify the agreed function.

Visual inspection, hidden-joint imaging and electrical testing answer different questions. We combine the methods relevant to your product and define the records needed for acceptance.

First-article component test station with a PCB, measurement leads and an LCR meter at FLJBuild preparation

First-article review

Review component identity, placement and orientation at the start of a build. Agree any approval or hold point before the remaining batch.

Blue assembled PCB panels beside an optical inspection station showing magnified component imagesAssembly inspection

AOI & X-ray

AOI checks visible features. X-ray supports review of hidden joints beneath packages such as BGAs. Inspection criteria belong to the project plan.

PCBA testing work area shown on the FLJ PCB websiteProduct verification

ICT & functional test

Define the test access, fixture, firmware, operating conditions and pass/fail limits. Customer-requested environmental tests can extend the scope.

Plan the records with the build.

Discuss the documentation your receiving, engineering or quality team needs before production begins.

  • PCB and BOM revision identification
  • First-article and inspection requirements
  • Firmware and test-program revisions
  • Pass/fail results and outgoing report scope
Explore PCB & PCBA testing →
The work around the machines

Control the inputs.
Prepare for a repeatable build.

The manufacturing file, component choice and programming instruction are as important as the equipment on the floor.

Component sourcing and incoming inspection work at Philifast
Component sourcing and incoming inspection.
01

File & manufacturing review

Review Gerber data, hole spacing, board construction, assembly information and electrical requirements. Resolve open DFM questions before releasing files.

02

Component sourcing & incoming inspection

Procure to the agreed BOM and sourcing requirements. Inspect incoming components and obtain customer approval before using proposed alternatives.

03

Process preparation

Prepare the printing, placement, reflow and through-hole route. Coordinate assembly tooling, programming and the inspection plan.

04

Configuration & release

Use the approved firmware and test procedure. Review specified test results, packaging and outgoing documentation before shipment.

Quality systems & credentials

Manufacturing backed by
defined quality requirements.

Our quality and management credentials support supplier qualification. Match the certificate scope, manufacturing location and board requirements to the work you are buying.

ISO 9001

Quality management

Management of the processes that support consistent manufacturing and customer requirements.

ISO 13485

Medical-device quality management

Quality-system requirements relevant to medical-device manufacturing within the certified scope.

IATF 16949

Automotive quality management

Automotive-sector quality management within the applicable certification and site scope.

ISO 14001

Environmental management

A management framework for environmental aspects of the operation.

ISO 45001

Occupational health & safety

Management of occupational health and safety within the applicable scope.

UL

Applicable PCB recognition

Review the relevant UL file and recognized board construction for the specified product.

IPC acceptance

Agree the document, revision and class for bare-board or assembled-board acceptance. IPC criteria are distinct from management-system certification.

RoHS & REACH documentation

Specify the material compliance documents required for your project. Finished-product approvals are addressed separately.

Certification & compliance details →
Philifast team members and visitors together on the factory production floor
Factory visits and conversations with the Philifast team.
Meet the people behind your build

Plan a factory visit
or supplier review.

A useful factory discussion starts with your product and the questions your team needs answered. Share the manufacturing scope, the areas you want to review and your preferred dates so our team can coordinate the next step.

Production review

Board construction, assembly route, package mix, production stage and target quantities.

Quality & documents

Current certificates, acceptance requirements, inspection coverage and required records.

Project preparation

File readiness, BOM availability, firmware, fixtures, test requirements and delivery expectations.

Discuss a visit with our team ↗
Factory questions

Before your
manufacturing review.

Where is FLJ PCB based?

FLJ PCB / Philifast is based in Shenzhen, Guangdong, China. The company is Shenzhen Philifast Electron Co., Ltd., established in 2005. Contact the team to confirm the meeting location and visit arrangements.

What assembly resources does Philifast operate?

Our assembly resources include seven SMT production lines, two DIP / through-hole lines and two manual soldering lines, with Yamaha YRM20 placement equipment and supporting soldering, inspection and testing resources.

Do all boards go through every test listed here?

No. The inspection and test plan is selected for the design and customer requirements. Confirm coverage, sampling, test access, fixtures, firmware and report requirements before manufacturing.

Can we review quality certificates and production records?

Discuss current certificates and their applicable entity, site and scope with our team. Include the inspection and production records your supplier-qualification or receiving process requires in the project review.

What information helps you review our project?

Send the fabrication data, PCB specifications, BOM and assembly files where applicable, quantities and desired delivery. Add firmware, test requirements, product drawings and the questions you want the factory team to address.

From factory resources to your project

Let’s review your next build.

Share the files, specifications and manufacturing questions. We will help define the production and test scope.

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