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Fast-Charging Power Bank PCB Design

A PCB design profile for a fast-charging power bank.

  • Power-bank application
  • Fast-charging circuit design
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Power-bank charging and discharging circuitry

The charging and discharging module integrates a micro-USB interface. Working with the power-bank circuit, it supplies charging power to other electronic products.

The circuit integrates overcurrent, overvoltage and undervoltage protection. Precision in the charging and discharging control is a design consideration.

Fast-charging operation

The fast-charging discussion uses a 1–2 hour charging period for a battery to reach, or approach, a fully charged state.

Design and manufacturing capabilities

Design and manufacturing service capability reference
Capability Service range or option
Design layer range 1–32 layers
Minimum conductor width / spacing 3 mil
Minimum laser-drilled hole 4 mil
Minimum mechanically drilled hole 8 mil
Copper foil thickness 18–175 µm; standard values: 18, 35 and 70 µm
Peel strength 1.25 N/mm
Minimum punched hole, single-sided board 0.9 mm / 35 mil
Minimum hole diameter 0.25 mm / 10 mil
Hole-diameter tolerance for holes ≤0.8 mm ±0.05 mm
Hole-diameter tolerance ±0.05 mm
Hole-wall copper, double-sided / multilayer ≥0.8 mil
Via resistance, double-sided / multilayer ≤300 µΩ
Minimum line width 0.127 mm / 5 mil
Minimum line spacing 0.127 mm / 5 mil
Silkscreen colors Black, white, red, green and other colors
Surface finish options Leaded / lead-free HASL, ENIG, silver and OSP
Service OEM service
Standards and compliance references ISO 9001, RoHS and UL
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