PCB manufacturing & turnkey assembly · Shenzhen, China

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PCB design

LED Rigid-Flex PCB Design

A rigid-flex PCB design profile for LED electronics.

  • LED-electronics application
  • Rigid-flex construction
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Design and manufacturing capabilities

Design and manufacturing reference data
Design layer-count capability 1–32 layers
Minimum line width and spacing 3mil
Minimum laser-drilled hole 4mil
Minimum mechanically drilled hole 8mil
Copper foil thickness 18–175 µm (standard values: 18 µm, 35 µm and 70 µm)
Peel strength 1.25N/mm
Minimum punched-hole diameter Single-sided: 0.9 mm / 35 mil
Minimum hole diameter 0.25mm/10mil
Hole-diameter tolerance For diameter ≤0.8 mm: ±0.05 mm
Hole-diameter tolerance ±0.05mm
Plated-hole wall copper thickness Double-sided / multilayer: ≥0.8 mil
Hole resistance Double-sided / multilayer: ≤300 µΩ
Minimum line width 0.127mm/5mil
Minimum spacing 0.127mm/5mil
Legend-colour options Black, white, red, green and other colours
Surface-finish options Leaded or lead-free HASL, ENIG, silver and OSP
Service OEM services
Quality and compliance references ISO 9001 / RoHS / UL

Flexible LED circuit characteristics

  1. A flexible construction can bend or roll to suit its installation shape.
  2. The circuit can be cut and extended for the required installation.
  3. Soft-plastic encapsulation around the lamps and conductive paths provides insulation and water protection.
  4. The construction supports resistance to oxidation.
  5. Flexibility reduces the tendency to break and supports a long operating life.
  6. The assembly can be arranged into graphics, lettering and other shapes.

Lighting applications

Flexible LED circuits are used in lighting for buildings, bridges, passageways, gardens, courtyards, floors, ceilings, furniture, buses, lakes and underwater installations, as well as illuminated posters, display cards and signs.

From design to delivery

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